Yamaha YX600A Manuals

Manuals and User Guides for Yamaha YX600A. We have 3 Yamaha YX600A manuals available for free PDF download: Service Manual

Yamaha YX600A Service Manual

Yamaha YX600A Service Manual (320 pages)

Brand: Yamaha | Category: Motorcycle | Size: 58.11 MB

Table of Contents

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Yamaha YX600A Service Manual

Yamaha YX600A Service Manual (319 pages)

Brand: Yamaha | Category: Motorcycle | Size: 30.62 MB

Table of Contents

Chapter 1 General Information

5
- Table of Contents
  5
- Motorcycle Identification
  6
  - Vehicle Identification Number
    6
  - Engine Serial Number
    6
- Important Information
  7
- Special Tools
  8
  - For Tune up
    8
  - For Engine Service
    9
  - For Chassis Service
    12
  - For Electrical Components
    12
Chapter 2 Periodic Inspections and Adjustments

13
- Introduction
  15
- Maintenance Intervals Chart
  15
  - Periodic Maintenance Emission Control System
    15
  - General Maintenance/Lubrication
    16
- Engine
  18
  - Valve Clearance Adjustment
    18
  - Cam Chain Adjustment
    23
  - Carburetor Synchronization
    24
  - Idle Speed Adjustment
    26
  - Engine Oil Level Inspection
    26
  - Engine Oil Replacement
    27
  - Clutch Lever Free Play Adjustment
    30
  - Compression Pressure Measurement
    30
  - Fuel Line Inspection
    32
  - Carburetor Joint Inspection
    32
  - Crankcase Ventilation Pipe Inspection
    33
  - Exhaust System Inspection
    33
  - Air Filter Cleaning
    33
- Chassis
  34
- Electrical
  47
- Ignition Timing Check
  47
- Spark Plug Inspection
  48
- Battery Inspection
  49
- Fuse Inspection
  51
- Headlight Beam Adjustment
  52
- Headlight Bulb Replacement
  53
- Carburetor Air Vent System Inspection (California Only)
  54
Chapter 3 Engine Overhaul

56
- Taillight Bulb Replacement
  54
- Engine Removal
  58
  - Preparation for Removal
    58
  - Seat and Fuel Tank
    59
  - Carburetor
    60
  - Exhaust Pipes and Mufflers
    62
  - Drive Chain
    62
  - Cable and Pipe
    63
  - Leads
    63
  - Canister (California Only)
    64
  - Engine Removal
    64
- Engine Disassembly
  65
  - Cylinder Head and Camshaft
    65
  - Piston and Intake Side Cam Chain Guide
    67
  - Pickup Coil and Generator
    68
  - Clutch
    69
  - Oil Pump and Shift Shaft
    70
  - Crankcase Disassembly
    71
  - Upper Crankcase
    72
  - Lower Crankcase
    73
- Inspection and Repair
  74
  - Cylinder Head
    74
  - Valve, Valve Guide, Valve Seats and Valve Spring
    75
  - Camshaft, Cam Chain and Cam Sprocket
    82
  - Cylinder
    84
  - Piston, Piston Ring and Piston Pin
    85
  - Crankshaft and Connecting Rod
    88
  - Oil Pump
    92
  - Primary Drive
    93
  - Starter Drives
    93
  - Clutch
    94
  - Hy-Vo Chain Guide and Tensioner
    97
  - Relief Valves
    97
  - Crankcase
    97
  - Bearings and Oil Seals
    98
  - Circlips and Washers
    98
- Lower Crankcase
  101
- Upper Crankcase
  105
- Crankcase Assembly
  106
- Oil Pump and Shift Shaft
  111
- Clutch
  112
- Pickup Coil and Generator
  117
- Piston and Intake Side Cam Chain Guide
  119
- Cylinder
  120
- Cylinder Head
  122
- Camshaft
  124
- Remounting Engine
  130
Chapter 4 Carburetion

135
- Carburetor
  136
- Section View
  137
- Removal
  138
- Disassembly
  141
- Inspection
  142
- Assembly
  143
- Installation
  144
- Adjustment
  145
- Air Cleaner and Crankcase Ventilation System
  148
Chapter 5 Chassis

149
- Front Wheel
  150
- Inspection
  151
- Removal
  151
- Installation
  153
- Rear Wheel and Brake
  156
  - Removal
    157
  - Inspection
    158
  - Assembly (Brake Shoe Plate)
    159
  - Installation
    160
- Front Brake
  162
  - Caliper Pad Replacement
    164
  - Caliper Disassembly
    165
  - Inspection
    166
  - Installation
    166
  - Master Cylinder Disassembly
    167
  - Inspection
    168
  - Installation
    169
  - Air Bleeding
    170
- Front Fork
  172
  - Removal
    173
  - Disassembly
    174
  - Inspection
    175
  - Reassembly
    176
  - Installation
    178
- Steering Head
  180
  - Removal
    181
  - Inspection
    184
  - Installation
    185
- Rear Shock Absorber
  188
  - Removal
    189
  - Inspection
    189
  - Installation
    189
- Swingarm
  190
  - Removal
    191
  - Inspection
    192
  - Adjustment
    193
  - Installation
    194
- Drive Chain and Sprockets
  196
  - Removal
    196
  - Inspection
    196
  - Assembly
    197
Chapter 6 Electrical

199
- Electrical Components
  202
- Electrical Starting System
  204
  - Circuit Diagram
    204
  - Starting Circuit Operation
    206
  - Troubleshooting
    207
  - Starter Motor
    217
- Ignition System
  224
  - Circuit Diagram
    224
  - Description
    226
  - Operation
    226
  - Pickup Unit
    226
  - Troubleshooting
    227
- Charging System
  236
  - Circuit Diagram
    236
  - Troubleshooting
    238
- Lighting System
  244
  - Circuit Diagram
    244
  - Troubleshooting
    246
  - Lighting System Test and Checks
    251
- Signal System
  254
  - Circuit Diagram
    254
  - Troubleshooting
    256
  - Signal System Test and Checks
    260
  - Oil Level Switch Test
    263
- Carburetor Air Vent System
  264
  - Circuit Diagram
    264
  - Description
    266
  - Operation
    266
  - Troubleshooting
    267
Chapter 7 Appendices

273
- General Specifications
  274
- Specifications
  274
- Maintenance Specifications
  279
- General Torque Specifications
  290
- Conversion Tables
  291
- Definition of Units
  291
- Lubrication Diagram
  292
- Cable Routing
  294
- Yx600S/Yx600Sc Wiring Diagram
  300

Yamaha YX600A Service Manual

Yamaha YX600A Service Manual (317 pages)

Brand: Yamaha | Category: Motorcycle | Size: 27.05 MB

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