Summary of Contents for Yamaha WOLVERINE RMAX 2022
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READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YX10ERPAN/YX10ERPSN YXE1000EW B4M-F8199-72...
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EBU33110 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold.
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Congratulations on your purchase of the Yamaha YX10ERPAN / YX10ERPSN / YXE1000EW. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. With the purchase of this Yamaha, you can now ap- preciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
EBU31080 IMPORTANT MANUAL INFORMATION EBU31070 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI- OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to poten- tial personal injury hazards.
On–Command drive knob EBU31120 CONTENTS “2WD/4WD/DIFF. LOCK” ....5-14 D-mode knob VEHICLE IDENTIFICATION ..... 1-1 “SPORT/TRAIL/CRAWL” Identification numbers......1-1 (if equipped)........5-15 Accelerator pedal ....... 5-16 LOCATION OF THE WARNING AND Brake pedal ........5-17 SPECIFICATION LABELS ....... 2-1 Parking brake lever ......5-17 Drive select lever ........
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Front and rear shock absorber Tires ............6-7 assemblies........5-28 OPERATION ..........7-1 Winch (if equipped)......5-34 Engine break-in........7-1 Trailer hitch bracket and receiver..5-35 Starting the engine .......7-2 Auxiliary DC jack ........ 5-35 Drive select lever operation and Auxiliary DC connectors..... 5-36 reverse driving ........7-3 FOR YOUR SAFETY –...
EBU38890 VEHICLE IDENTIFICATION EBU32781 EBU32800 Vehicle identification number Identification numbers The vehicle identification number is stamped Record the vehicle identification number, into the frame. model label information and key identification number in the spaces provided below. VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 1.
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* * * * - * * * 1 1 1 1. Model type code 2. Production code 1. Model label 3. Color code Your specific model can be identified by EBU32790 Key identification number checking the model type code found on the The key identification number is stamped on model label.
EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS...
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Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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WARNING WARNING Improper use of cargo bed or Do not rest hands or arms on door or shoulder bolster. cage/frame can result To avoid Injury, keep hands and arms completely in severe injury or Never carry death from loss of Inside the vehicle by holding the steering wheel or handhold.
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AVERTISSEMENT WARNING Cette unité contient de l’azote à haute pression. This unit contains high pressure nitrogen gas. Une mauvaise manipulation peut entraîner d’explosion. Mishandling can cause explosion. Voir le manuel d’utilisateur pour les instructions. Read owner’s manual for instructions. Ne pas brûler ni perforer ni ouvrir. Do not incinerate, puncture or open.
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ISO 3471 - Arrimer solidement toute charge - un article mal arrimé pourrait nuire soudainement à la maniabilité ou être projeté YAMAHA MOTEUR DU CANADA LTÉE. vers l’avant et heurter un occupant. 480 Gordon Baker Road, Toronto (Ontario) M2H 3B4, - Répartir le poids de la charge de façon équilibrée et le plus...
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Tire may dislodge from rim. OPERATING TIRE PRESSURE: With tires cold, set as follows. YAMAHA certifie que ce véhicule hors route est conforme à la • VEHICLE LOAD of 0 lb (0 kg) ~ 441 lbs (200 kg) norme ANSI/ROHVA-1-2016 de l’ANSI, intitulée American...
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AVERTISSEMENT PREMIUM UNLEADED GASOLINE ONLY 91 Min. Pump Octane (R+M) / 2 • Une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte 1TD-F415E-00 de contrôle ou un capotage, entraînant des blessures, voire la mort. •...
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WARNING Improperly loading a trailer or pulling an object can affect handling, stability, and risk of overturn or other MAX 7.3 INCH accidents. • Secure load to prevent it (185MM) from shifting. B4J-F151J-00 • Never load more than 620 N (63 kgf)/141 lbf tongue weight on towing bracket.
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AVERTISSEMENT Le chargement ou le tirage incorrects d’une remorque ou d’un objet peut modifier la maniabilité et l’équilibre, et risque de provoquer un capotage ou autre accident. • Attacher solidement le chargement afin de l’immobiliser. • Ne jamais dépasser le poids en flèche de 620 N(63 kgf)/141 lbf du dispositif d’attelage.
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WARNING WARNING Improper Use of Off-Highway Improper Use of Off-Highway Vehicle Can Cause Severe Injury Vehicle Can Cause Severe Injury or Death Be Prepared or Death • Fasten seat belts. Be Prepared • Wear an approved • Fasten seat belts. helmet, eye protection Wear an approved •...
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WARNING Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed. BHF-K7764-00 BHF-K7764-10 AVERTISSEMENT WARNING Les vapeurs d’essence peuvent provoquer un icendie Fuel vapors can be a fire or explosion hazard. ou une explosion.
Wolverine RMAX2. While understanding all parts of this manual are important for vehicle owner- ship, be sure to read this chapter and the instructions in Chapter 8 before operating your Yamaha Wolverine RMAX2. Also use these two chapters and the labels on the vehicle to instruct new op- erators and passengers.
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Before you operate your Yamaha Wolverine RMAX2 Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li- cense. Check local laws for minimum age requirements.
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Secure cargo so that it will not shift – a loose load could change handling unexpectedly or be thrown forward and strike occupants. While using your Yamaha Wolverine RMAX2 Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel.
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Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, including rollovers. The Wolverine RMAX2 has higher ground clearance and other features to handle rugged terrain, and, as a result, can overturn in situations where some other vehicles may not.
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• Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use only. If you think or feel that the vehicle may tip or roll, keep your body completely inside the protec- tive structure of the vehicle: •...
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Genuine Yamaha Accessories Choosing accessories for your Wolverine RMAX2 is an important decision. Genuine Yamaha Ac- cessories, which are available only from a Yamaha dealer, have been designed, tested, and ap- proved by Yamaha for use on your Wolverine RMAX2.
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Many companies with no connection to Yamaha manufacture parts and accessories or offer oth- er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
EBU3121D INSTRUMENT AND CONTROL The operation of the indicator and warning FUNCTIONS lights, and the multi-function meter can be EBU31221 confirmed at this time. Main switch EBU31241 Off position “ ” All electrical circuits are switched off. The key can be removed. EBU31251 Start position “...
EBU31269 EBU39290 Low-range indicator light “ ” Indicator lights and warning lights This indicator light comes on when the drive select lever is in the “L” position. EBU39300 High-range indicator light “ ” This indicator light comes on when the drive select lever is in the “H”...
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EBU39340 High beam indicator light “ ” See pages 5-14 and 7-6 for more informa- This indicator light comes on when the high tion on selecting the drive mode. beam of the headlight is switched on. Due to the synchronizing mechanism in the EBU39351 differential gear case, the drivetrain icon Differential gear lock indicator light “...
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If the warning light does not go off, light remains on, have a Yamaha dealer stop the engine and allow it to cool. (See page check the vehicle.
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Yamaha dealer check the EPS system. display will indicate an error code (see page The electrical circuit of the warning light can 5-12). Have a Yamaha dealer check the self- be checked by turning the key to “ ” (on). If diagnosis system.
EBU39390 Battery voltage warning light “ ” seat belt is properly latched, have a Yamaha This warning light comes on if the detected dealer check the electrical circuit. battery voltage is less than 10 volts, or greater than 18 volts.
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The multi-function meter unit is equipped with Odometer and tripmeters the following: speedometer odometer tripmeters clock hour meter voltage display coolant temperature display fuel gauge D-mode indicator (if equipped) 1. Odometer/Tripmeter A/Tripmeter B/Service ...
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Push the “SELECT” button to switch between Clock, hour meter, voltage display and the odometer “ODO”, the tripmeters “TRIP A” coolant temperature display and “TRIP B”, and the service tripmeter “ ” in the following order: ODO → TRIP A → TRIP B → →...
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“Hi”, there may be trouble with the battery 6. Push the “SELECT” button, and then re- charging circuit or the battery may be lease it to start the clock. faulty. If this occurs, have a Yamaha dealer check or repair the vehicle.
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Coolant temperature display The coolant temperature display can be set to “°C” or “°F”. To switch the temperature units, turn the key to “ ” (off), then while holding the “RESET” button pushed, turn the key to “ ” (on). ...
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Refuel as soon as possible. If the electrical circuit for the fuel gauge is not working correctly, all display segments will flash repeatedly. Have a Yamaha dealer 1. D-mode indicator (if equipped) check the vehicle. The D-mode indicator shows which mode is currently selected: “S”...
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1. Push the “SELECT” button until the If the display indicates an error code, note the brightness level is displayed. code number and have a Yamaha dealer 2. Use the “RESET” button to set the bright- check the vehicle. ness level.
ECB00812 Set the switch to “ ” to turn off the head- NOTICE lights and taillights. If the multi-function display indicates an ECB02061 NOTICE error code, the vehicle should be checked as soon as possible in order to avoid en- Do not use the headlights with the engine gine damage.
EBU39431 EBU39121 Winch switch “ ” (if equipped) On–Command drive knob “2WD/4WD/DIFF. LOCK” 1. Winch switch (if equipped) 1. On-Command drive knob “2WD/4WD/DIFF. LOCK” This switch is used when operating the winch (page 5-34). Read this manual and the Winch Stop the vehicle and move the On–Command Owner’s Manual completely before operating drive knob to change the drive mode to two–...
“DIFF. LOCK” (four–wheel drive with the EBU39740 D-mode knob differential gear locked): Power is supplied “SPORT/TRAIL/CRAWL” (if equipped) to the front and rear wheels with the differ- ential gear locked. Unlike standard four– wheel drive, all wheels turn at the same speed regardless of traction.
Before changing the D-mode, be sure to EBU31413 Accelerator pedal stop the vehicle and take your foot off the accelerator pedal. Mode “TRAIL” Mode “TRAIL” offers smooth acceleration, linear engine response and strong engine braking. This mode is suitable for driving on tight trails or general driving.
EBU37650 Brake pedal When the brake pedal is pressed and then the accelerator pedal is pressed, the brake over- ride system will not engage. EBU35642 Parking brake lever 1. Brake pedal Press the brake pedal to slow and stop the vehicle.
To release the parking brake, pull slightly on The drive select lever is used to shift the the lever, press the release button, and then transmission into the low, high, neutral, and push the lever to its original position. reverse positions. (See page 7-3.) EBU39450 ...
Remove the fuel tank cap when refueling. To open, turn counterclockwise. When finished When driving under heat-stress conditions, it refueling, install the fuel tank cap by screwing is recommended to reduce throttle at regular it down clockwise. intervals to allow the V-belt to cool. EBU37390 ECB03900 Doors...
1 1 1 1. Handle 1. Passenger seat cushion 2. Door To install the seat cushion, insert the projec- tions on the rear of the seat cushion under the EBU37600 Passenger seat cushion seat frame, and then insert the projection on To remove the passenger seat cushion, lift the front of the cushion into the grommet the front of the cushion, and then pull the...
2 2 2 1. Driver seat position adjusting lever EBU34993 2. Driver seat Adjusting the driver seat position The driver seat position can be adjusted to suit the driver’s preference. WARNING! Nev- Adjust the driver seat position and make sure er adjust the seat position while operating it is locked in place before starting off.
while operating the vehicle, otherwise the EBU36953 Rearview mirror (if equipped) steering wheel may suddenly change posi- tion, which may lead to an accident. [EWB04000] To adjust the steering wheel position, pull the steering wheel position adjusting lever and move the steering wheel to the desired posi- tion.
EBU36184 EBU31503 Seat belts Glove compartment 1 1 1 1. Push and open. Always wear the seat belts properly while rid- Store lightweight or frequently used items, ing in the vehicle. (See page 8-5.) such as your driving gloves or vehicle docu- ments, in this compartment.
ECB02071 ECB02241 NOTICE NOTICE To protect from damage, do not put metal To protect from damage, do not put metal items, like tools, or sharply edged items di- items, like tools, or sharply edged items di- rectly in the glove compartment. If they rectly in the storage compartment.
EWB03240 WARNING Never ride with any open or glass con- tainers in the cup holders; otherwise, the contents may spill and the glass contain- ers may be thrown about and break, and 1 1 1 possibly injure people in the vehicle dur- ing sudden braking or an accident.
1 1 1 1. Cup holder 1. Cargo hook EBU37880 Cargo bed EWB03250 WARNING Never carry passengers in the cargo bed. Do not exceed the specified maximum load limits. Heavier cargo could cause loss of control because of improper weight balance.
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For additional loading information, see page To close 7-8. Lift the tailgate to the original position, and then push the tailgate to securely lock it in Opening and closing the tailgate place. Lifting and lowering the cargo bed 2 2 2 1.
Slow compression damping force adjusting To lower With hands and fingers clear of pinch points, screw lower the cargo bed slowly to its original po- sition and be sure it is locked into place. EWB04470 WARNING WARNING! Keep hands, body, and other ...
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A special wrench can be obtained at a Spring preload 1. Elevate the vehicle and place a suitable Yamaha dealer to make this adjust- stand under the frame. ment. The spring preload setting is deter- 2. Loosen the locknut.
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Rear spring preload setting: Tightening torque: Minimum (soft): Locknut: Distance A = 526.3 mm (20.72 in) 41 N·m (4.1 kgf·m, 30 lb·ft) Standard: Distance A = 511.3 mm (20.13 in) Compression damping force (B4MF / Maximum (hard): B4MD) Distance A = 496.3 mm (19.54 in) To increase the compression damping force and thereby harden the compression damp- ing, turn the compression damping force ad-...
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Compression damping force (B4MJ) Fast compression damping force To increase the fast compression damping force and thereby harden the compression damping, turn the fast compression damping force adjusting bolt in direction (a). To de- 1 1 1 crease the fast compression damping force and thereby soften the compression damp- ing, turn the adjusting bolt in direction (b).
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Slow compression damping force Front fast compression damping force set- To increase the slow compression damping tings: force and thereby harden the compression Minimum (soft): 26 click(s) in direction (b) damping, turn the slow compression damp- Standard: ing force adjusting screw in direction (a). To 12 click(s) in direction (b) decrease the slow compression damping Maximum (hard):...
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When adjusting the damping force settings, Take the shock absorber assembly to a turn the adjuster in direction (a) until it stops, Yamaha dealer for any service. and then count the clicks in direction (b). 5-33...
away. Use hook strap to keep hands away EBU38930 Winch (if equipped) from fairlead when winding the winch rope. ECBM0051 NOTICE Prolonged winching can overheat the 1 1 1 winch motor and can drain the vehicle’s battery, even when the engine is idling. Al- low the winch motor to cool and the bat- tery to recharge between uses.
Accessories with the proper plug, such as a dard trailer hitch. Trailer towing equipment radio or smartphone charger can be used. can be obtained at a Yamaha dealer. See page 7-8 for loading information. DC jack maximum capacity: 10.0 A (120 W) To use an auxiliary DC jack 1.
Turn off the accessory before plugging in- This vehicle is equipped with auxiliary DC to/unplugging from the jack. connectors. Consult your Yamaha dealer be- When the auxiliary DC jack is not being fore installing any accessories. used, cover it with the cap.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem can- not be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Pre-operation checklist ITEM...
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ITEM ROUTINE PAGE 6-6, 6-6, 6-6, 9-21, • Check front differential, transmission case, and rear final Drivetrain gear for leakage. 9-25, 9-27 • Check coolant level in reservoir. Coolant 6-6, 9-29 • Fill with coolant if necessary. Accelerator pedal • Check free play and for proper operation. Seat belts •...
Apply the brakes firmly for one minute. If there Check that there is no free play in the brake is any leakage, have the vehicle inspected by pedal. If there is free play, have a Yamaha a Yamaha dealer. dealer check the brake system. (See page 9-43.)
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EWB02522 EWB02532 WARNING WARNING Gasoline and gasoline vapors are ex- Gasoline is poisonous and can cause inju- tremely flammable. To avoid fires and ex- ry or death. Handle gasoline with care. plosions and to reduce the risk of injury Never siphon gasoline by mouth. If you when refueling, follow these instructions.
If you carry a portable fuel container in the Do not use oils with a diesel specifica- bed of your Yamaha Wolverine RMAX2, be tion of “CD” or oils of a higher quality sure to secure it with the cap tightened before than specified.
Wash off any dirt or mud that EBU36030 Differential gear could affect operation. Have a Yamaha dealer Make sure there is no oil leaking from the dif- repair as necessary for proper operation. ferential gear case.
Take the vehicle to a Yamaha dealer or re- To help make sure your restraint systems are fer to the Service Manual for correct tighten- working properly after a crash, have them in- ing torque.
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Tire pressure improper tire pressure may cause severe injury or death from loss of control or roll- over. Tire pressure below the minimum specified could also cause the tire to dis- lodge from the rim under severe driving conditions. [EWB04120] 1.
If any abnormality is noticed EBU31891 during this period, consult a Yamaha dealer. Engine break-in There is never a more important period in the 0–8 hours:...
If a warning or indicator light does not Do not turn the key to the “ ” (start) position work as described above, have a Yamaha with the engine running; otherwise, damage dealer check the vehicle. to the electric starter may result.
2. Apply the brake pedal, then shift by mov- ing the drive select lever along the shift Engine power is restricted when the engine guide. Make sure that the drive select le- is too cold. (See page 5-4.) ver is completely shifted into position. ...
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This includes when crossing difficult white. If the lights do not come on, ask terrain such as rocky surfaces, deep mud, a Yamaha dealer to inspect the electri- water, or when towing. cal circuits. Due to the synchronizing mechanism in...
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1. Drive select lever 2. L (Low-range) 3. H (High-range) 4. N (Neutral) 5. R (Reverse) 4. Release the parking brake, if applied. 5. Check behind the vehicle for people or obstacles, and then release the brake pedal. 6. Press the accelerator pedal gradually and continue to watch to the rear while back- ing.
EBU39151 On-Command drive knob The vehicle handles differently in each of the drive modes (“2WD”, “4WD” and “DIFF. LOCK”). For example, the vehicle requires more effort to turn in “DIFF. LOCK” than in “2WD”. Always stop the vehicle before changing the position of the On-Command drive knob. The meter display changes according to the selected drive mode.
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When using the differential gear lock (“DIFF. LOCK”), the differential gear lock indicator light and the drive train icon will flash until the differential gear lock properly engages/disengages. When the differential gear lock indicator light and the drive train icon are flashing, turning the steering wheel back and forth will help the differential gear lock to engage or disengage.
EBU31930 EWB04260 Parking WARNING When parking, stop the engine and shift the Improper loading or towing can increase drive select lever into the neutral position. Ap- the risk of loss of control, an overturn, or ply the parking brake to help prevent the ve- other accident: hicle from rolling.
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Operating when loaded with cargo or tow- MAXIMUM LOAD LIMITS ing a trailer Cargo bed: Drive more slowly than you would without a 272.0 kg (600 lb) Pulling load (gross trailer weight): load. The more weight you carry, the slower 8888 N (907 kgf, 2000 lbf) you should go.
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Pulling something other than a trailer Yamaha recommends that loads be trans- ported in the bed or in a trailer. If you need to move an object a short distance use a winch and follow the winch manufacturer’s instruc- tions.
EBU31950 EBU39762 KNOW YOUR VEHICLE BASIC GUIDE FOR SAFE USE This off-road vehicle will handle and maneu- ver differently from cars, ATVs, go-carts, EBU31962 golf-cars and grounds-keeping vehicles. The As a Wolverine RMAX2 owner you are re- Wolverine RMAX2 has higher ground clear- sponsible for the safe and proper operation of ance and other features to handle rugged this vehicle.
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As the owner/operator, it is your responsibility to protect yourself and your passenger from accidents, including rollovers. The Wolverine DRIVER RMAX2 has many features, including a pro- tective structure and seat belts, to help pro- UNDER tect occupants, but the best way to avoid injuries is to avoid accidents.
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Do not allow children who need child safety tomobiles, to promote safe driving behaviors, you should supervise younger drivers and seats or booster seats in the Wolverine consider setting rules and putting limits on RMAX2. The seat belt is not designed to re- how, when, and where the Wolverine RMAX2 strain automotive child safety seats.
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1. Seat belt 1. Seat belt 2. Shoulder bolster 2. Shoulder bolster 3. Door 3. Door 4. Passenger handhold The Wolverine RMAX2 comes with a variety of features to help reduce the risk of driver and passenger injury. These features work to- gether, and when properly used, these fea- tures will help protect the occupants in the event of an accident.
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Protective structure Seat belts The vehicle cage/frame provides a protective Seat belts should be worn by the driver and structure that helps limit intrusions by branch- passenger. The driver must be sure that the es or other objects and may reduce your risk passenger is belted before driving.
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A crash can damage the restraint systems in 1. Hold the latch plate as you pull the belt your vehicle. A damaged restraint system across your lap and chest. Make sure the may not properly protect the person using it, belt is not twisted and is not caught on resulting in serious injury or death in a crash.
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6. Check if the seat belt shoulder position suits the size of the driver and passenger. To adjust the seat belt shoulder position, move the seat belt height adjuster left and right while pulling it toward the front of the vehicle, and slide it up and down. 1.
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reason in a rollover. The doors may also re- helps to reduce the likelihood that the pas- duce intrusion of objects into the occupant senger puts a hand outside the vehicle if the area. Make sure the door is securely latched vehicle begins to tip.
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1. Lever Floorboard 2. Passenger handhold The floorboard allows you to brace your feet, Seat and shoulder bolsters which helps you keep your body in the vehicle The seats and shoulder bolsters are designed in the event of an accident or rollover. Keep to help keep you in the vehicle.
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could briefly jerk in one direction or back and CORRECT GRIP EXAMPLE forth as the tires and vehicle respond to the obstacle. This quick motion could injure your thumbs or wrist if your thumbs or hand(s) are inside the steering wheel. Grip the steering wheel so that your thumbs will not be hit by the spokes.
Eye protection (goggles, helmet face shield, EBU33544 LEARNING TO OPERATE YOUR VEHI- or protective eyewear) Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants Personal protective equipment An approved helmet and other personal pro- tective equipment can help in a variety of ways, including: ...
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Practice for new Yamaha Wolverine RMAX2 users You should become familiar with the perfor- mance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice controlling the accel- erator pedal, brakes, steering, and drive se- lect lever.
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Getting ready to ride For example, if you feel the back of the vehi- Perform the Pre-Operation Checks on page cle start to slide to your right, steer to the 6-1. Follow the instructions starting on page right. 7-2 to start the engine. If you think or feel that the vehicle may tip or roll, keep your body completely inside the Turning...
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accelerator pedal slowly and smoothly. The Engine braking centrifugal clutch will engage and the vehicle Engine compression braking is designed to will begin to accelerate. assist you when operating your Wolverine Avoid higher speeds and sudden or hard ac- RMAX2 off-road. With this feature, the engine celeration until you are thoroughly familiar helps slow the vehicle down after you take with the operation of your vehicle.
Parking on a flat area 5. Block the front and rear wheels with When parking on a flat area, stop the engine rocks or other objects. and shift the drive select lever into the neutral Loading position. Apply the parking brake to help pre- The total weight of operator, passenger, ac- vent the vehicle from rolling.
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Your Yamaha Wolverine RMAX2 has higher to see far enough ahead of you. Use common ground clearance and other features to han- sense and remember that some hills are too dle rugged terrain, and as a result, can over- steep for you to climb or descend. Use proper...
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side of a hill, which increases your risk of roll- slow your descent. Release the brake and be- over. Practice first on gentle slopes before at- gin to coast down the hill. Use engine braking tempting steeper hills. Always check the as much as possible, gently applying the terrain carefully before attempting any hill.
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If you are sliding or skidding, try to steer in the Pavement direction the vehicle is sliding, to regain con- This vehicle is designed for off-road use only. trol. For example, if you feel the back of the Avoid paved surfaces. Turn gradually and go vehicle start to slide to your right, steer to the slowly if you must drive on pavement.
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Wet brakes may have reduced effectiveness. drive before driving on a slippery surface and After leaving the water, test the brakes. If nec- plan your path to avoid making abrupt ma- essary, apply the brakes several times to let neuvers. friction dry them out.
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the risk of fire during operation or after leaving If there is any question about your ability to the vehicle, do not let brush, grass and other maneuver safely over the obstacle, you materials collect under the vehicle, near the should turn around if the ground is flat and muffler or exhaust pipe, or next to other hot you have the room or back up until you find a...
To avoid death during service or while using the ve- possible burns, let brake components cool hicle. If you are not familiar with vehicle before touching them. service, have a Yamaha dealer perform the service.
EBU39710 Owner’s Manuals and Tool kit Store this manual and the Winch Owner’s Manual (if equipped) in a vinyl bag and always carry them in the glove compartment as shown. Put the tool kit and tire pressure gauge in the storage compartment. (See page 5-24.) 1.
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Yamaha dealer to check the torque settings and adjust them as necessary.
Even if the vehicle isn’t driven for the stated mileage or engine hours, the month maintenance intervals should still be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EBU35773...
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INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Check for leakage. • Check for looseness and tighten all screw √ √ √ Exhaust system clamps and joints if necessary. •...
EBU35804 General maintenance and lubrication chart INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Check coolant leakage. √ √ √ √ √ • Repair if necessary. Cooling system •...
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INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours √ √ √ √ √ • Check oil level. Differential gear √ √ • Change. • Check operation/brake pad wear/fluid leak- age.
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INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Check balance, runout, and for damage. • Replace if necessary. √ √ √ √ • Replace wheel if damaged or if runout is 15 * Wheels over specified limits.
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INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours Front and rear • Check for cracks or other damage, and re- √ √ 22 * place if necessary. axle boots Fittings and fas- •...
EBU32340 Hood To remove 1. Pull the tab on each hood lock up, and then turn the hood locks 1/4 turn clock- wise. 1. Tab 1 1 1 2. Hood lock 2. Remove the hood. 1. Tab 1. Hood 9-10...
To install EBU39771 Engine oil and oil filter 1. Insert the projections on the hood into the Check the engine oil level regularly. In addi- slots in the front grill, and then place the tion, the oil must be changed and the filter re- hood in the original position.
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To check the engine oil level 1. Park the vehicle on a level surface. 2. Start the engine and warm it up to a nor- mal operating temperature (the engine oil temperature should reach 60 °C [140 °F]), then let the engine idle for a minimum of 10 seconds before turning the engine off.
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To change the engine oil 6. Remove the engine oil tank drain bolt and 1. Park the vehicle on a level surface. its gasket to drain the engine oil from the 2. Start the engine, warm it up for several oil tank.
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1. Trough 1. Engine oil drain bolt 2. Gasket 7. Place an oil pan under the engine to col- 9. Place an oil pan under the oil cooler drain lect the used engine oil. to collect the used engine oil. 8.
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12. Add 1.50 L (1.59 US qt, 1.32 Imp.qt) of the recommended engine oil to the en- gine oil filler hole on the cylinder head. 13. Add 2.05 L (2.17 US qt, 1.8 Imp.qt) of the recommended engine oil to the oil tank. 14.
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17. Turn the engine off and wait for 10 min- 2. Lift the cargo bed up. utes. 3. Remove the right rear panel by removing 18. Remove the engine oil tank filler cap, and the bolts and quick fastener screws as then add sufficient oil of the recommend- shown.
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If the O-ring remains attached to 1. Bolt A the crankcase, oil leakage may occur. 2. Bolt C An oil filter wrench is available from a Yamaha dealer. 1 1 1 1. Bolt A 9-17...
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1. Oil filter wrench 1. O-ring 2. Oil filter cartridge 7. Install the new oil filter cartridge with an 6. Apply a light coat of clean engine oil to oil filter wrench, and then tighten it to the the O-ring of the new oil filter cartridge. specified torque with a torque wrench.
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1. Torque wrench 1. Right rear panel 2. Bolt A 8. Install the drain bolts, and then add the 3. Bolt B specified amount of the recommended 4. Quick fastener screw engine oil. Check the engine oil level and the vehicle for oil leakage. Refer to steps 11–21 of the “To change the engine oil”...
EBU38630 1. Bolt A Why Yamalube 2. Bolt C YAMALUBE oil is a Genuine YAMAHA Part born of the engineers’ passion and belief that engine oil is an important liquid engine com- ponent. We form teams of specialists in the...
ECB02910 NOTICE and value. Yamaha’s experience gained over When checking or changing the transmis- many years of research and development into sion oil, make sure that no foreign material oil since the 1960’s helps make Yamalube the enters the transmission.
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1 1 1 1. Rubber cover 1. Transmission oil dipstick 2. Maximum level mark 4. Remove the transmission oil dipstick and 3. Minimum level mark wipe it clean. 5. With the arrow mark pointing outward, fully insert the dipstick into the oil filler hole and then remove it again.
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9. Install the passenger seat cushion. To change the transmission oil 1. Place an oil pan under the transmission case to collect the used oil. 2. Remove the transmission oil dipstick. 3. Remove the transmission oil drain bolt and gasket. 1.
Oil will flow out immediately when the drain bolt is loosened. Take care not to lose the bolt. 4. After draining the oil, install the transmis- sion oil drain bolt with a new gasket. 5. Tighten the drain bolt to the specified torque.
Yamaha dealer perform this main- ECB03590 NOTICE tenance. More frequent inspections are rec- When checking or changing the final gear ommended if you often drive hard or operate oil, make sure that no foreign material en- in severe conditions.
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Tightening torque: Final gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft) Changing the final gear oil 1. Park the vehicle on a level surface. 2. Place an oil pan under the final gear case to collect the used oil. 3.
4. Install the drain bolt and its new gasket, EBU36065 Differential gear oil and then tighten the bolt to the specified Check the oil level and change the differential torque. gear oil at the intervals specified in the period- ic maintenance chart. Tightening torque: ECB03600 Final gear oil drain bolt:...
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2. Remove the differential gear oil filler bolt 5. Install the differential gear oil filler bolt and its gasket, and then check the oil lev- and its gasket, and then tighten the bolt el. It should be up to the brim of the filler to the specified torque.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft) 8. Check for oil leakage. If oil leakage is found, check for the cause.
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If genuine Yamaha coolant is not available, use an ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines and mix with distilled water at a 1:1 ratio. ECB02190 NOTICE Mix antifreeze with distilled water only. However, if distilled water is not available, 1.
7. Install the hood. To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is hot. [EWB04250]...
If any spark plug shows a dis- tinctly different color, the engine could be op- erating improperly. Do not attempt to diagnose such problems yourself. Instead, 1. Spark plug gap have a Yamaha dealer check the vehicle. 9-32...
cause the rubber seal on the end of the cap Spark plug gap: fits tightly. To remove the spark plug cap, 0.7–0.8 mm (0.028–0.031 in) simply twist it back and forth while pulling Clean the surface of the spark plug gasket it out;...
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The primary air filter should be cleaned and gine wear and possible engine damage. oiled every 300–600 km (200–400 mi). Additionally, the fuel injection system The secondary air filter should be replaced would be affected, resulting in poor engine every 2000–5000 km (1200–3000 mi). performance and possible overheating.
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1 1 1 1. Foam air filter 1. Air filter element lock plate 2. Foam air filter element 4. Pull off the air filter element lock plate, 3. Air filter frame and then remove the foam air filter ele- 5. Wash the foam material gently but thor- ment from the air filter frame.
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11. Pull the foam air filter element over its frame, and then install the lock plate. 12. Insert the primary air filter into the air filter case, and then install the air filter case cover by hooking the holders onto the air filter case.
the air filter elements may be soiled. Clean the check hose and air filter case and check the 1 1 1 air filter elements. 1. Secondary air filter 1 1 1 2. Screw 4. Insert a new air filter element and tighten the screws.
Do If water drains from the V-belt case after re- not start the engine while cleaning the ex- moving the drain plug, have a Yamaha dealer haust system. inspect the vehicle, as the water may affect other engine parts.
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1. Tailpipe bolt 1. Tailpipe 2. Spark arrester 2. Remove the tailpipe by pulling it out of 3. Gasket the muffler, and then remove the gasket. 4. Install the gasket, and then insert the tail- 3. Tap the tailpipe lightly, and then use a pipe into the muffler and align the bolt wire brush to remove any carbon depos- holes.
Valve clearance damaged or if the lining thickness is less than The correct valve clearance changes with 1.0 mm (0.04 in), have a Yamaha dealer re- use, resulting in improper fuel/air supply or place the brake pads as a set.
1. Lining thickness EBU37500 Checking the parking brake pads 1. Minimum level mark Have a Yamaha dealer check the brake pads for wear and damage, and if necessary, re- Specified brake fluid: DOT 4 place them as a set. EWB02721...
Adding a brake fluid other than DOT 4 the brake system for leakage. If the brake fluid may result in a harmful chemical reac- level goes down suddenly, have a Yamaha tion. dealer check and repair the vehicle before Be careful that water does not enter the any further operation.
Replace the brake hoses every four years. EBU32531 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte- nance chart. There should be no free play in the brake pedal. The brakes should operate 1 1 1 smoothly and there should be no brake drag.
Cables can also become frayed or kinked. Lubricate the cable ends. If the cables do not operate smoothly, ask a Yamaha dealer to re- place them. 1. Brake light switch 2. Adjusting nut Recommended lubricant: If necessary, adjust the brake light switch.
EBU32610 Recommended lubricant: Wheel removal Lithium-soap-based grease 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable EBU32600 Steering shaft lubrication stand under the frame. Lubricate the pivot points. 3. Remove the nuts from the wheel. 4. Remove the wheel. Recommended lubricant: Lithium-soap-based grease 9-47...
Bead lock bolts: ever the tires have been replaced. 25 N·m (2.5 kgf·m, 18 lb·ft) EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner’s manual. The tires that came with your Yamaha 9-48...
Never replace just one tire. Size: EWB03390 30x10.00R14 NHS WARNING Manufacturer/model: Installing improper tires on your Yamaha GBC/DIRT COMMANDER 2.0 (B4MF) GBC/TERRA MASTER SQ (B4MJ) Wolverine RMAX2 can affect handling and MAXXIS/ML1/CANIVORE (B4MD) stability. This can cause a loss of control.
EWB03400 EWB03410 WARNING WARNING Do not reverse the rims on your Yamaha Avoid battery contact with skin, eyes, or Wolverine RMAX2 to widen the track clothing. Shield eyes when working near width. Installing wheels improperly in- batteries. Keep out of reach of children.
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EWB03420 WARNING Batteries may produce explosive gases. Ventilate when charging or using in a closed space. Keep batteries away from sparks, flames, cigarettes, or other sourc- es of ignition. To remove the battery 1. Turn the key to “ ” (off). 1.
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Always keep the battery charged. Stor- manufacturer’s instructions, or have a ing the battery in a discharged state for Yamaha dealer charge it for you. an extended period of time will cause Keep in mind that the battery tends to dis- permanent battery damage.
the battery, the main switch must be EBU32651 Jump-starting off, and the positive lead must be con- Jump-starting the vehicle should be avoided. nected before the negative lead. [ECB01111] The battery should be removed and charged instead. However, if the vehicle must be jump-started, proceed as follows.
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vehicle and the other end of the positive lead to the positive terminal of the charged battery. 1 1 1 1 1 1 1. Jumper cable negative lead 5. Start the engine. (See page 7-2.) 6. After the engine starts, disconnect the 1.
EBU32665 Fuse replacement The fuses are located under the hood. If an electrical problem is suspected, check the fuses and replace if necessary. 6 7 8 9 10 11 12 13 14 1. Main fuse 2. EPS fuse 3. Fuel injection system spare fuse 4.
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ECB00641 Specified fuses: NOTICE Main fuse: To prevent accidental short-circuiting, 50.0 A turn off the main switch when checking or Fuel injection system fuse: replacing a fuse. 10.0 A Headlight fuse: 1. Turn off all electrical systems. (See page 7.5 A 5-1.) Ignition fuse: 15.0 A...
There are no user replaceable bulbs. If one or more headlights do not come on, check for a loose connection, check the headlight fuse, and then have a Yamaha dealer check the ve- 1 1 1 hicle. When the headlights are set to low beam, the outer two headlights come on.
Auxiliary lights This model is equipped with LED auxiliary lights, there are no replaceable bulbs. If an auxiliary light does not come on, check for a loose connection, check the fuses, and then have a Yamaha dealer check the vehicle. 9-58...
If your vehicle When the transmission is shifted into reverse, requires any repair, take it to a Yamaha deal- a white reverse light should come on. The skilled technicians at a Yamaha dealer-...
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EWB03450 WARNING When checking the fuel system, do not smoke and make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and/or repair the cooling system. Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
may have reduced stopping ability, in- EBU32720 CLEANING AND STORAGE creasing the chance of an accident. NOTICE: Excessive water pres- EBU35922 [EWB03471] Cleaning sure may cause water seepage and Frequent, thorough cleaning of your vehicle deterioration wheel bearings, will not only enhance its appearance but will brakes, transmission seals and electri- improve its general performance and extend cal devices.
Do not apply oil to for storage as follows: any rubber parts or the seat covers. 1. Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx, available from your Yamaha dealer, or 10-2...
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30 °C [90 °F] or less than 0 °C [32 °F]). Use of Fuel Med Rx or another high-quality fuel stabilizer eliminates the need to drain the fuel system. Consult a Yamaha dealer if the fuel system needs to be drained. 10-3...
EBU32751 SPECIFICATIONS Cooling system: EBU38811 Liquid cooled Valve train: DOHC The 4-digit model type code can be con- Cylinder arrangement: Inline firmed by checking the model label. (See Number of cylinders: page 1-1.) 2-cylinder Displacement: 999 cm³ Dimensions: Bore × stroke: Overall length: 93.0 ×...
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Recommended engine oil grade: Differential gear oil: API service SG type or higher, JASO standard MA Type: SAE 80W-90 API GL-5 Hypoid gear oil 130 °F Quantity: 0.31 L (0.33 US qt, 0.27 Imp.qt) Coolant quantity: SAE 0W-30 Coolant reservoir (up to the maximum level mark): 0.45 L (0.48 US qt, 0.40 Imp.qt) Radiator (including all routes): SAE 10W-30...
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Rear tire: Voltage, capacity: 12 V, 28.0 Ah Size: Lights: 30x10.00R14 NHS Manufacturer/model: Headlight: GBC/DIRT COMMANDER 2.0 (B4MF) GBC/TERRA MASTER SQ (B4MJ) Brake/tail light: MAXXIS/ML1/CANIVORE (B4MD) Loading: Auxiliary light: Maximum load: 570.0 kg (1256 lb) (Total weight of all occupants, cargo, accessories, and tongue) Front brake: Type:...
Fuel-injection and emission-related data This data will be uploaded only when a spe- cial Yamaha diagnostic tool is attached to the vehicle, such as when maintenance checks or service procedures are performed. Performance and Use of Your Yamaha Product 1.
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Yamaha, its af- filiates and servicers generally to provide more effective service and maintenance of your Yamaha product, as well as to continue to provide and improve quality products, fea- tures and services.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform Transport Canada in addition to notifying Yamaha Motor Canada Ltd, Canada. If Transport Canada receives similar complaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and rem- edy campaign.
The subsequent owner has the responsibility for ensuring CUSTOMER provide record MOTOR COMPANY, LTD. (‘MANUFACTURER’) under the that a change of registration is sent to YAMAHA at the maintenance having been performed trade name of Yamaha, distributed by YAMAHA MOTOR time of such transfer of ownership.
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Brakes warranty of performance, merchantability or fitness for a inspections; • Clutch particular purpose on the part of YAMAHA, and any other pre-delivery inspection and assembly; • Fluid Levels obligation or liability on behalf of YAMAHA, and the above SSV’s...
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EBU32880 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
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