LinMot P10-70 Installation Manuals

LinMot P10-70 Installation Manuals

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Installation Guide
ENG
Linear Motors
P10-70 / P10-70-D01/02/03
NTI AG / LinMot
Dok-Nr. 0185-0004-E_2V2_IG_Linear_Motors_P10-70

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Summary of Contents for LinMot P10-70

  • Page 1 Installation Guide Linear Motors P10-70 / P10-70-D01/02/03 NTI AG / LinMot Dok-Nr. 0185-0004-E_2V2_IG_Linear_Motors_P10-70...
  • Page 2: Table Of Contents

    Technical Data ..........................16 Options of power cable ........................17 5.2.1 Stator Series P10-70 ........................17 5.2.2 Stator Series P10-70-D01 / D02 ....................17 5.2.3 Stator Series P10-70-D03 ......................17 Options of sensor cables ......................... 17 5.3.1 Stator Series P10-70 ........................17 5.3.2...
  • Page 3 PS10-70x160 ..........................37 9.1.3 PS10-70x240 ..........................37 9.1.4 PS10-70x320 ..........................38 9.1.5 PS10-70x400 ..........................38 Slider ..............................38 UL Certificate ............................. 39 Declaration of Conformity and CE-marking ..................40 NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 3 / 41...
  • Page 4: General Information

    1.4 Liability NTI AG (as manufacturer of LinMot linear motors and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
  • Page 5: Safety Instructions

    Caution - Risk of Electric Shock ! Before working, make sure that there are no extremely high voltages. Fast-moving machine parts The sliders of LinMot linear motors are fast-moving machine parts. All necessary precautions must be taken to prevent access during operation (provide covers, guards, etc.).
  • Page 6 When machining magnets, the drilling dust could easily ignite. Machining the sliders and the magnets they contain is not permitted. Burn hazard The sliders of LinMot motors can reach temperatures of 80 °C, which may cause burns upon contact. Grounding All metal parts that are exposed to contact during any user operation or servicing and likely to become energized shall be reliably connected to the means for grounding.
  • Page 7: Installation Instructions

    4 g (0.14 oz) per meter, which is is about ½ of a hazel-nut. 3. Insert the slider in the defined direction (see Assembly step 4.). Attention! The slider is magnetically attracted. NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 7 / 41...
  • Page 8: Mounting The Stator

    3.3 Mounting the stator The stator is mounted by clamping. The LinMot flange (see the section 6 Accessories) or a similar flange can be used for this purpose. Most important is a broad clamping surface in order to provide good heat dissipation.
  • Page 9 Torsional stress on slider! Correct attachment Slider Thread Max. torque for screw (Dry) M 8 (Slider back end) 22.5 Nm 28 mm M 10 (Slider front end) 42 Nm NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 9 / 41...
  • Page 10: Moving Slider" Installation

    On the opposite end, the slider is mounted in a floating bearing. Mounting kits are available for mounting the slider (see the section Slider mounting kits). Page 10 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 11: Assembling Instruction

    4. Installing the slider using the fixed bearing The fixed bearing is screwed to the front end of the slider. Important! Do not tighten the screw yet! NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 11 / 41...
  • Page 12: Minimum Distance From Slider

    It must be kept a minimum distance between the sliders. This minimized the risk of bruising and secondly, the sliders do not influence each other through their magnetic fields. Page 12 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 13: Minimum Distance From Slider To Metallic Parts

    Mean coolant temperature, Formula: (T_Flow + T_Back) / 2 Q_Water Flow ∆p Differential pressure With the water cooling, the coolant is passed through the cooling circuit of the motor flange. NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 13 / 41...
  • Page 14: Determination Of The Max. Possible Amount Of Cont. Power Dissipation Pv_Max

    -> Q_Water: 1.5 l / min To achieve a very regular cooling of the motor, the max. difference between flow and return temperature should not exceed 10 ° C. Page 14 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 15: Determination Of Water Pressure P

    Material Flange Aluminium Pipe Polyurethane Fittings Brass nickel plated 4.3 Mounting M6 x 55 Max. Torque16 Nm Flange (Top) Flange (bottom) Pipe 8 x 5 mm Fitting G 1/8“ NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 15 / 41...
  • Page 16: Motor Cable

    Incorrect connections can destroy the drive and stator. 5.1 Technical Data The motor series P10-70 use various types of cables, which are used for power supply and signal power. All cables are high-flex cables (suitable for trailing chains) and are used for fixed and moving applications.
  • Page 17: Options Of Power Cable

    Item-No. KPS15-04-../Q-10 Power trailing chain cable .../Q, (10 m for D0x) 0150-2376 Special cable KPS15-04-./Q- KPS15-04-./Q- (Custom length) 0150-3491 KPS15-04 Trailing chain cable power P10-70 (per m) 0150-2257 5.2.3 Stator Series P10-70-D03 Item Description Item-No. KPS15-04/04../Q-10 Power trailing chain cable .../Q, (10 m for D03) 0150-3654 Special cable KPS15-04/04-./Q-...
  • Page 18: Attaching The Cable Shielding

    (Item-No. 0150-3631) However, the kind of attaching the cable shielding generally depends on the system of the switchboard manufacturer. 5.5 Rotatability of motor connectors The power connector and signal connector can be rotated in both directions. (see illustration below). Power Connector Signal Connector Page 18 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 19: Accessories

    Ordering information Item Description Item-No. PA10-AV70 Stator end piece front side with wiper 0150-3560 PA10-AH70 Stator end piece back side with wiper 0150-3561 PAW 01-28* Wiper for PL01-28 0150-3133 NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 19 / 41...
  • Page 20: Wiper With Lubricant Depot

    19 mm (rear) and 27.5 mm (front). Material Fettdepot: Ryton Wiper: H-PU Lubricant depot Wiper Ordering information Item Description Item-No. PA10-70/28 Lubricant depot for PS10-70 with wiper + Lubricant (6 ml) 0150-3543 Page 20 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 21: Bearing Kit With Exchangeable End Pieces

    Installation Guide Linear Motors 6.3 Bearing kit with exchangeable end pieces 6.3.1 Overview NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 21 / 41...
  • Page 22: Mounting

    5. Option B: Exchange wiper. Important! For motors with casted end piece only the wiper has to be exchanged! The bearing sets for the stators PS10-70 can be found under http://shop.linmot.com/D/linearmotoren- zubehör/. Page 22 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 23: Bearing Kit With Lubricant Depot

    Installation Guide Linear Motors 6.4 Bearing kit with lubricant depot 6.4.1 Overview NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 23 / 41...
  • Page 24: Mounting

    (Option A) or via the grease nipple with a hand press (Option B). 360° Item Description Item-No. PA10-70/28 Lubricant depot for PS10-70 with wiper + lubricant (6 ml) 0150-3543 Important! Mounting kit must be ordered separately. Page 24 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 25: Mounting Flanges

    Screws: 12 Nm (8.85 lbf ft) Fan assembly Number (Standard): 1 Number (Max.): 1 Article Description Weight [g / oz] Item-No PF10-70x190 Flange for PS10-70x160 1776 / 62.6 0150-2273 NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 25 / 41...
  • Page 26 Screws: 12 Nm (8.85 lbf ft) Fan assembly Number (Standard): 2 Number (Max.): 2 Article Description Weight [g / oz] Item-No PF10-70x350 Flange for PS10-70x320 3311 / 116.8 0150-2290 Page 26 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 27: Fan Kits For Flanges

    Fan Kit for H01-37 / 48 and PF02-37 / 48 composed of: 0150-5051 1 x Fan, 4 x cylinder screw M4 x 30, 4 x square nut M4, 4 x spacer M4 x 16 NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 27 / 41...
  • Page 28: Fluid Cooling Flanges

    1641 / 57.9 0150-2291 Max. Torque Screws: 12 Nm (8.85 lbf ft) Article Description Weight [g / oz] Item-No PF10-70x190-FC Flange for PS10-70x160 fluid cooling 2825 / 99.6 0150-2292 Page 28 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 29 4000 / 141 0150-2293 Max. Torque Screws: 12 Nm (8.85 lbf ft) Article Description Weight [g / oz] Item-No PF10-70x350-FC Flange for PS10-70x320 fluid cooling 5185 / 182.9 0150-2294 NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 29 / 41...
  • Page 30: Slider Mounting Kits

    Spherical washer / conical seat: case hardened steel Item Item No. Slider Thread PLF01-28 0150-3087 28mm 10.5mm 12mm 21mm 6.5mm (0.41in) (0.47in) (0.83in) (0.26in) PLF01-28 0150-3297 28mm 10.5mm 12mm 21mm 6.5mm (Stainless-st.) (0.41in) (0.47in) (0.83in) (0.26in) Page 30 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 31: Floating Bearing

    1 Socket hd. cap screw * DIN 912 / M10, L=35 mm (L=1.38 in) 4 Socket hd. cap screw * DIN 912 / M5, L=20 mm (L=0.78 in) * For use with 12 mm (1/2 in) thick mounting plates. NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 31 / 41...
  • Page 32: Maintenance And Test Instructions

    7.1 Stator connector assignment Do not connect or disconnect motor when there is power on the servo drive. Use only original LinMot cable. Cables from other sources must be checked precisely before commissioning. Incorrect connections can destroy the drive and stator.
  • Page 33: Sensor Connector

    If the encoder is powered off, 200k Ohms are measured between Pins 16 and 17. The maximum voltage between Pin 16 and 17 must not exceed 16 VDC. The maximum current must not exceed 15 mA. NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 33 / 41...
  • Page 34: Stator Checking

    > 200 M@ 20 °C 581 ± 26 @ 20 °C KTY + / KTY - Pin A / Pin B 603 ± 26 @ 25 °C (only Series D03) Page 34 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 35: Maintenance Of Linear Motors

    Is the lubricant homogeneous and not decomposed? In case of negation -> Cleaning (stator, slider) + Lubrication d) Can the slider be moved easily? If not -> Cleaning (stator, slider) + Lubrication NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 35 / 41...
  • Page 36: Cleaning

    Lubricant for linear motors ** (1000 g) 0150-1955 * LinMot Spray LU06 corresponds to KLÜBERFOOD NH1 4-002 which was developed for the food processing industry. ** LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14-31 which was developed for the food processing industry.
  • Page 37: Storage, Transport, Installation Altitude

    The air in the storage area must not contain any harmful gases.  The max. installation altitude is 2'000 m (for higher values contact LinMot) above sea level.  From 1'000 m, derating of 1 °C per 100 m is to be considered for air cooling.
  • Page 38: Ps10-70X320

    0150-2203 990 / 39 PL10-28x1190/1140 0150-2204 1190 / 46.87 PL10-28x1390/1340 0150-2205 1390 / 54.75 PL10-28x1590/1540 0150-2206 1590 / 62.62 PL10-28x1790/1740 0150-2207 1790 / 70.5 PL10-28x1990/1940 0150-2208 1990 / 78.38 Page 38 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 39: Ul Certificate

    Installation Guide Linear Motors 10 UL Certificate NTI AG / LinMot P10-70 / P10-70-D01/02/03 Page 39 / 41...
  • Page 40: Declaration Of Conformity And Ce-Marking

    EMCD EN61000-6-2:2005 EN61000-6-4:2007 Jahr der CE-Kennzeichnung: Year of CE marking: Annee du marquage CE: 2013 Spreitenbach, 10.03.2017 Dr.-Ing. Ronald Rohner Dr.-Ing. Marco Hitz CEO NTI AG RESPONSIBLE FOR DOCUMENTATION Page 40 / 41 P10-70 / P10-70-D01/02/03 NTI AG / LinMot...
  • Page 41 Tech. Support: +41-(0)56-544 71 00 Tech. Support: usasupport@linmot.com support@linmot.com Tech. Support (Skype): skype:support.linmot E-Mail: usasales@linmot.com Web: http://www.linmot-usa.com/ Fax: +41-(0)56-419 91 92 Web: http://www.linmot.com/ Visit http://www.linmot.com/ to find a distributor next to you. © 2018 NTI AG / LinMot Subject to alterations...

This manual is also suitable for:

P10-70-d02P10-70-d01P10-70-d03

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