LinMot P01-23 Installation Manual

LinMot P01-23 Installation Manual

Linear motors
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Installation Guide
ENG
Linear Motors
P01-23 / P01-37 / P01-48
NTI AG / LinMot
Dok-Nr. 0185-0001-E_5V0_IG_Linear_Motors_P01

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Summary of Contents for LinMot P01-23

  • Page 1 Installation Guide Linear Motors P01-23 / P01-37 / P01-48 NTI AG / LinMot Dok-Nr. 0185-0001-E_5V0_IG_Linear_Motors_P01...
  • Page 2: Table Of Contents

    Stator checking ..........................26 Maintenance of linear motors ......................31 6.3.1 Mounting ............................31 6.3.2 Inspection ............................. 32 6.3.3 Cleaning ............................32 Cleaning agent / Lubricant ......................32 6.3.4 Page 2 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 3 PS01-37x240 ........................... 36 PS01-37x240-C ..........................36 PS01-48x150G-HP-C ........................37 8.10 PS01-48x240-C ..........................37 8.11 PS01-48x360-C ..........................37 Declaration of Conformity and CE-marking ..................38 CB Test Certificate ..........................39 NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 3 / 40...
  • Page 4: General Information

    1.4 Liability NTI AG (as manufacturer of LinMot linear motors and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
  • Page 5: Safety Instructions

    Before working, make sure that there are no high voltages. Fast-moving machine parts The sliders of LinMot linear motors are fast-moving machine parts. All necessary precautions must be taken to prevent persons approaching the moving elements during operation (provide covers, guards, etc.).
  • Page 6 When machining magnets, the drilling dust could easily ignite. Machining the sliders and the magnets they contain is not permitted. Burn hazard The sliders of LinMot motors can reach temperatures of 80 °C, which may cause burns upon contact. Grounding All metal parts that are exposed to contact during any user operation or servicing and likely to become energized shall be reliably connected to the means for grounding.
  • Page 7: Installation Instructions

    2. Lubricate the slider in accordance with the ‘lubrication order’ (see the section 6.3 Maintenance of linear motors) 3. Insert the slider in the defined direction (see assembly step 4.). NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 7 / 40...
  • Page 8: Mounting The Stator

    3.3 Mounting the stator The stator is mounted by clamping. The LinMot flange (see the section 5.2 Accessories) or a similar flange can be used for this purpose. Most important is a broad clamping surface in order to provide good heat dissipation.
  • Page 9 Avoid torsional stress on slider (note the following figures). Incorrect attachment Correct attachment Slider Thread Max. torque for screw (Dry) 12 mm 5.2 Nm 20 mm 22.5 Nm 28 mm M 10 42 Nm NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 9 / 40...
  • Page 10: Moving Slider" Installation

    Mounted payload with radial and angle offset 3.6 "Moving stator" installation Stator Floating Spherical washer and Slider bearing conical seat Linear guide Linear bearing Page 10 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 11: Assembling Instruction

    15 mm) between slider and linear guide. The spacer prevents injuries to the hands and damage to the slider surface! 3. Insert slider into stator. NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 11 / 40...
  • Page 12 7. Move stator (front side) to the floating bearing and tighten screws. After the installation of the slider a safety label must be placed close to the slider. Page 12 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 13: Minimum Distance From Slider

    (iron, steel, etc.) to non-ferromagnetic metallic parts (aluminum, bronze, stainless steel, etc.) P01-23x… 10 mm 5 mm P01-37x… 15 mm 7 mm P01-48x… 20 mm 10 mm NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 13 / 40...
  • Page 14: Electrical Connection

    Three types of cables are available for linear motors. The cable attached to the stator is not a high flex cable. For moving cable applications please use the special LinMot KS high flex (suitable for cable tracks) or KR robot cable.
  • Page 15: Cable Type Stators

    Minimum bending radius of 25 mm maintained. 4.3 Rotatability of motor connectors The motor connectors R and C can be rotated in both directions. (see illustration below). R-Connector C-Connector NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 15 / 40...
  • Page 16: Mounting Clips

    Mounting clip Material: Polypropylene, grey Item-No.: 0150-3076 LinMot PS01-37x120-M stator in a moving stator application. The connectors are attached to the flange with the mounting clips. The cable attached to the motor is not moved and the minimum bending radius is maintained.
  • Page 17: Accessories

    PA01-37: 12mm (0.47in) PA01-37: 12mm (0.47in) PA01-48: 14mm (0.55in) PA01-48: 14mm (0.55in) For each wiper, the lengthwise installation space for the stator, increases by 12 mm or 14 mm. NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 17 / 40...
  • Page 18: Mounting The Wiper

    Wiper for PS01-48x...-C rear side 0150-3229 PA01-48/28-F Wiper for PS01-48x... front side 0150-3127 PA01-48/28-R Wiper for PS01-48x...-C rear side 0150-3202 * Wipers for linear motors with high-clearance sliders Page 18 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 19: Mounting Flanges

    450 / 15.9 0150-1998 PF02-37x140 P01-37x120 1 / 1 630 / 22.2 0150-2105 PF02-37x200 P01-37x240 1 / 2 920 / 32.5 0150-1999 PF02-37 P01-37x… 0150-1997 Flanschprofil per NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 19 / 40...
  • Page 20 Max. Torque (Clamping screws): 12 Nm (8.85 lbf ft) Item For Stator Fan-Quantity Weight Item- No. Std. / Max. [mm] [g / oz] PF01-48x346 P01-48x360 2 / 3 2840 / 100.2 0150-2145 Page 20 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 21: Fan Kits For Flanges

    Fan Kit for H01-37, B01-37 and PF02-37 0150-5051 Power Supply Fan: 24VDC, 120mA Air flow: 80 m Item Description Item-No. HV01-37/48 Fan Kit for H01-48, B01-48 and PF01-48 0150-5051 NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 21 / 40...
  • Page 22: Slider Mounting Kits

    (0.47in) (0.83in) (0.26in) Steel) 5.4.2 Floating bearing Floating bearing assembly that permits radial adjustment of slider position and permits a small amount of radial and axial movement. Page 22 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 23: Complete Mounting Kit

    1 Hexagon socket head screw * DIN 912 / M10, L=35 mm 4 Hexagon socket head screw * DIN 912 / M5, L=20 mm * for use with 12 mm (1/2 in) thick mounting plates NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 23 / 40...
  • Page 24: Maintenance And Test Instructions

    6.1 Stator connector assignment Do not connect or disconnect motor when there is power on the servo drive. Use only original LinMot cable. Cables from other sources must be checked precisely before commissioning. Incorrect connections can destroy the drive and stator.
  • Page 25 GROUND and must be connected to GROUND*; only the outer shield must be connected to SHIELD* of the connector. NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 25 / 40...
  • Page 26: Stator Checking

    Pin 1, 2, 3, 4(-) / Pin B >20 M Pin 1 – E / Housing All Pin / Shield >20 M * For stators with serial no. before xxxx.3IJ.xxx Page 26 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 27 10.5 k Phase / GND Pin 1, 2, 3, 4 / Pin 6 >20 M Pin 1 – 9 / Pin 10 All Pin / Shield >20 M NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 27 / 40...
  • Page 28 Phase / GND Pin A,B,C,D / Pin F >20 M All Pin / Shield Pin A-L / Housing >20 M * For stators with serial no. before xxxx.38A.xxx Page 28 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 29 Phase / GND Pin A,B,C,D / Pin F >20 M All Pin / Shield Pin A-L / Housing >20 M * For stators with serial no. before xxxx.38A.xxx NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 29 / 40...
  • Page 30 Phase / GND Pin A,B,C,D / Pin F >20 M All Pin / Shield Pin A-L / Housing >20 M ** For stators with serial no. before xxxx.3IK.xxx Page 30 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 31: Maintenance Of Linear Motors

    The grease can be applied by hand or with a soft paper towel. If wipers are used then the inner side of the seals of the wipers must be lubricated as well. NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 31 / 40...
  • Page 32: Inspection

    Lubricant for linear motors ** (1000 g) 0150-1955 * LinMot Spray LU06 corresponds to KLÜBERFOOD NH1 4-002 which was developed for the food processing industry. ** LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14-31 which was developed for the food processing industry.
  • Page 33: Dimensions Of Stators

    Installation Guide Linear Motors 8 Dimensions of stators 8.1 PS01-23x80 (in mm) 8.2 PS01-23x80-R (in mm) NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 33 / 40...
  • Page 34: Ps01-23X160

    Installation Guide Linear Motors 8.3 PS01-23x160 (in mm) 8.4 PS01-23x160-R (in mm) Page 34 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 35: Ps01-37X120

    Installation Guide Linear Motors 8.5 PS01-37x120 (in mm) 8.6 PS01-37x120-C (in mm) NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 35 / 40...
  • Page 36: Ps01-37X240

    Installation Guide Linear Motors 8.7 PS01-37x240 (in mm) 8.8 PS01-37x240-C (in mm) Page 36 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 37: Ps01-48X150G-Hp-C

    Installation Guide Linear Motors 8.9 PS01-48x150G-HP-C (in mm) 8.10 PS01-48x240-C (in mm) 8.11 PS01-48x360-C (in mm) NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 37 / 40...
  • Page 38: Declaration Of Conformity And Ce-Marking

    Normen, based on the following standards, base aux normes suivants, EN61000-6-2: 2016 EN61000-6-4: 2007 + A1: 2011 EN61000-6-7: 2015 Spreitenbach, 30.12.2019 Dr.-Ing. Ronald Rohner CEO NTI AG Page 38 / 40 P01-23 / P01-37 / P01-48 NTI AG / LinMot...
  • Page 39: Cb Test Certificate

    Installation Guide Linear Motors 10 CB Test Certificate NTI AG / LinMot P01-23 / P01-37 / P01-48 Page 39 / 40...
  • Page 40 Sales / Administration : 262-743-2555 F +41-(0)56-419 91 92 usasales@linmot.com office@linmot.com Tech. Support: +41-(0)56-544 71 00 Tech. Support: usasupport@linmot.com skype:support.linmot support@linmot.com Web: http://www.linmot.com/ Web: http://www.linmot-usa.com/ Visit http://www.linmot.com/ to find a distributor next to you. © 2020 NTI AG / LinMot Änderungen vorbehalten...

This manual is also suitable for:

P01-37P01-48

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