LinMot P10-54-D Series Installation Manual

LinMot P10-54-D Series Installation Manual

Linear motors

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Installation Guide
ENG
Linear Motors
P10-54 / P10-54-Dxx
NTI AG / LinMot
Dok-Nr. 0185-0099-E_1V4_IG_Linear_Motors_P10-54-Dxx

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Summary of Contents for LinMot P10-54-D Series

  • Page 1 Installation Guide Linear Motors P10-54 / P10-54-Dxx NTI AG / LinMot Dok-Nr. 0185-0099-E_1V4_IG_Linear_Motors_P10-54-Dxx...
  • Page 2: Table Of Contents

    Encoder Connector ........................16 Attaching the cable shielding ......................18 Rotatability of motor connectors ...................... 18 Accessories ............................19 Motor Cables for use with LinMot Drives ..................19 Motor Cables for use with third-party Drives ................... 20 Bearing kit ............................21 6.3.1 Overview ............................
  • Page 3 9.1.3 PS10-54x240 ..........................30 9.1.4 PS10-54x300 ..........................30 Slider ..............................30 International Certificates ........................31 EU Declaration of Conformity CE-Marking ..................35 UK Declaration of Conformity UKCA-Marking ................36 NTI AG / LinMot P10-54 / P10-54-Dxx Page 3 / 37...
  • Page 4: General Information

    1.4 Liability NTI AG (as manufacturer of LinMot linear motors and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
  • Page 5: Safety Instructions

    Caution - Risk of Electric Shock ! Before working, make sure that there are no high voltages. Fast-moving machine parts The sliders of LinMot linear motors are fast-moving machine parts. All necessary precautions must be taken to prevent access during operation (provide covers, guards, etc.).
  • Page 6 When machining magnets, the drilling dust could easily ignite. Machining the sliders and the magnets they contain is not permitted. Burn hazard The sliders of LinMot motors can reach temperatures of 80 °C, which may cause burns upon contact. Grounding All metal parts that are exposed to contact during any user operation or servicing and likely to become energized shall be reliably connected to the means for grounding.
  • Page 7: Installation Instructions

    (0.14 oz) per meter, which is is about ½ of a hazel-nut. 3. Insert the slider in the defined direction (see Assembly step 4.). Attention! The slider is magnetically attracted. NTI AG / LinMot P10-54 / P10-54-Dxx Page 7 / 37...
  • Page 8: Mounting The Stator

    3.3 Mounting the stator The stator is mounted by clamping. The LinMot flange (see the section 5 « Accessories ») or a similar flange can be used for this purpose. Most important is a broad clamping surface in order to provide good heat dissipation.
  • Page 9 Avoid torsional stress on slider (note the following figures). Incorrect mounting Torsional stress on slider! Correct mounting Slider Thread Max. torque for screw (Dry) 28 mm M 10 42 Nm NTI AG / LinMot P10-54 / P10-54-Dxx Page 9 / 37...
  • Page 10: Moving Slider" Installation

    On the opposite end, the slider is mounted in a floating bearing. Mounting kits are available for mounting the slider (see the section Slider mounting kits). Page 10 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 11: Assembling Instruction

    Put a spacer (wood, plasic, aluminium with thickness 15 mm) between slider and linear guide. The spacer prevents injuries to the hands and damage to the slider surface! 3. Insert slider into stator. NTI AG / LinMot P10-54 / P10-54-Dxx Page 11 / 37...
  • Page 12 7. Move stator (front side) to the floating bearing and tighten screws. After the installation of the slider a safety label must be placed close to the slider. Page 12 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 13: Minimum Distance From Slider

    Minimum distance from slider surface Minimum distance from slider surface to Motor to ferromagnetic parts (iron, steel, non-ferromagnetic metallic parts etc.) (aluminum, bronze, stainless steel, etc.) P10-54x… 20 mm 10 mm NTI AG / LinMot P10-54 / P10-54-Dxx Page 13 / 37...
  • Page 14: Stroke Range

    For the linear motors of the P10-54 series, different cable types are used for the power and signal supply, depending on the use of the drive type (LinMot or third-party manufacturer). All cables are high-flex cables (suitable for trailing chains) and are used for both fixed and moving applications.
  • Page 15: Stator Connector Assignment

    5.2 Stator connector assignment Do not connect or disconnect motor when there is power on the servo drive. Use only original LinMot cable. Cables from other sources must be checked precisely before commissioning. Incorrect connections can destroy the drive and stator.
  • Page 16: Encoder Connector

    The supply voltage Vcc depends on the LinMot Drive type and is within 6...9V. P10-54-D04 P10-54-D05 Wire Color Motor Cable +Vcc +Vcc white brown...
  • Page 17 (supply). It should therefore be connected to the supply GND. For correct evaluation, the connection potentials of the emulated temperature sensor must be in the range of the supply potentials. NTI AG / LinMot P10-54 / P10-54-Dxx Page 17 / 37...
  • Page 18: Attaching The Cable Shielding

    (Item-No. 0150-3631) However, the kind of attaching the cable shielding generally depends on the system of the switchboard manufacturer. 5.4 Rotatability of motor connectors The motor connector can be rotated in both directions. (see illustration below). Page 18 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 19: Accessories

    Installation Guide Linear Motors 6 Accessories 6.1 Motor Cables for use with LinMot Drives Power Cables Item Description Item-No. KPS07-04/02-B/Tk-3 Power Trailing Chain Cable C1400/P10-54, 3 m 0150-3648 KPS07-04/02-B/Tk-5 Power Trailing Chain Cable C1400/P10-54, 5 m 0150-3657 KPS07-04/02-B/Tk-8 Power Trailing Chain Cable C1400/P10-54, 8 m...
  • Page 20: Motor Cables For Use With Third-Party Drives

    Item Description Item-No. KSS05-02/13-./Uk-10 Encoder Trailing Chain Cable ./Uk, 10m 0150-3627 KSS05-02/13-./Uk- Encoder Trailing Chain Cable ./Uk, Custom length 0150-3619 KSS05-02/13 Encoder Trailing Chain Cable P10-...-Dxx (per m) 0150-2259 Page 20 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 21: Bearing Kit

    It also effects that the lubricant is dispensed metered and does not leak outside of the stator. The lubricant is less dirty. 6.3.1 Overview Pos. 1: Pan head screw stainless steel; Pos. 2: Stator end piece; Pos. 3: Wiper; Pos. 4: Bearing bushing NTI AG / LinMot P10-54 / P10-54-Dxx Page 21 / 37...
  • Page 22: Mounting

    Remove the end piece and the bearing bushing at the front end of the stator. Note! With the stator P10-54x120 there is only 1 bearing bushing for the whole length. Page 22 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 23: Mounting Flanges

    Max. Torque Screws: 12 Nm (8.85 lbf ft) Fan Number Standard: 1 T-Slot 6 mm M4 / Maximum: 1 Item Description Weight [g] Item-No. PF10-54x200 Flange for PS10-54x180 1132 0150-2734 NTI AG / LinMot P10-54 / P10-54-Dxx Page 23 / 37...
  • Page 24 T-Slot 6 mm M4 / Max. Torque Screws: 12 Nm (8.85 lbf ft) Fan Number Standard: 2 Maximum: 2 Item Description Weight [g] Item-No. PF10-54x320 Flange for PS10-54x300 1809 0150-2736 Page 24 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 25: Fan Kits For Flanges

    It also helps to compensate for radial and angle offset. Material Spherical washer / conical seat: case hardened steel Item Item No. Slider Thread PLF01-28 0150-3087 28mm 10.5mm 12mm 21mm 6.5mm (0.41in) (0.47in) (0.83in) (0.26in) NTI AG / LinMot P10-54 / P10-54-Dxx Page 25 / 37...
  • Page 26: Floating Bearing

    1 Socket hd. cap screw * DIN 912 / M10, L=35 mm (L=1.38 in) 4 Socket hd. cap screw * DIN 912 / M5, L=20 mm (L=0.78 in) * For use with 12 mm (1/2 in) thick mounting plates. Page 26 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 27: Maintenance And Test Instructions

    > 200 M @ 25 °C Temp + / Temp - Pin 1 / Pin 2 (for power connector) 200 k @ 25 °C (supply off) Pin 9 / Pin 10 (for encoder connector) NTI AG / LinMot P10-54 / P10-54-Dxx Page 27 / 37...
  • Page 28: Maintenance Of Linear Motors

    Finally, slider should be lubricated according to the chapter 'mounting'. 7.2.4 Cleaning agent / Lubricant For the cleaning of LinMot stators and sliders cleaning agent spray LU06 is recommended. To improve the sliding characteristics between the stainless steel surface of the slider and the plastic slide bearing the LinMot lubricant LU02 is prescribed.
  • Page 29: Storage, Transport, Installation Altitude

    Lubricant for linear motors ** (1000 g) 0150-1955 * LinMot Spray LU06 corresponds to KLÜBERFOOD NH1 4-002 which was developed for the food processing industry. ** LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14-31 which was developed for the food processing industry.
  • Page 30: Ps10-54X240

    0150-1387 1010 / 39.76 PL01-28x1220/1140 0150-1388 1220 / 48.03 PL01-28x1400/1320 0150-1389 1400 / 55.12 PL01-28x1610/1530 0150-1390 1610 / 63.39 PL01-28x1820/1740 0150-1395 1820 / 71.65 PL01-28x2000/1920 0150-1396 2000 / 78.74 Page 30 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 31: International Certificates

    See chapter “EU Declaration of Conformity CE-Marking” See chapter “UK Declaration of Conformity UKCA-Marking” IECEE Ref. Certif. Nr. CH-8521 CB SCHEME USA / Canada File Number E354430 Refers to cURus marked motors NTI AG / LinMot P10-54 / P10-54-Dxx Page 31 / 37...
  • Page 32 Installation Guide Linear Motors Page 32 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 33 Installation Guide Linear Motors NTI AG / LinMot P10-54 / P10-54-Dxx Page 33 / 37...
  • Page 34 Installation Guide Linear Motors Page 34 / 37 P10-54 / P10-54-Dxx NTI AG / LinMot...
  • Page 35: Eu Declaration Of Conformity Ce-Marking

    Installation Guide Linear Motors 11 EU Declaration of Conformity CE-Marking NTI AG / LinMot ® Bodenaeckerstrasse 2 8957 Spreitenbach Switzerland Tel.: +41 (0)56 419 91 91 Fax: +41 (0)56 419 91 92 declares under sole responsibility the compliance of the products: •...
  • Page 36: Declaration Of Conformity Ukca-Marking

    Installation Guide Linear Motors 12 UK Declaration of Conformity UKCA-Marking NTI AG / LinMot ® Bodenaeckerstrasse 2 8957 Spreitenbach Switzerland Tel.: +41 (0)56 419 91 91 Fax: +41 (0)56 419 91 92 declares under sole responsibility the compliance of the products: •...
  • Page 37 ALL LINEAR MOTION FROM A SINGLE SOURCE Europe / Asia Headquarters North / South America Headquarters NTI AG - LinMot & MagSpring LinMot USA Inc. Bodenaeckerstrasse 2 N1922 State Road 120, Unit 1 CH-8957 Spreitenbach Lake Geneva, WI 53147 Switzerland Sales / Administration: +41 56 419 91 91 Sales / Administration: 262.743.2555...

This manual is also suitable for:

P10-54

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