Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for TESTO 330-1
Summary of Contents for TESTO 330-1
- Page 1 330 -1, -2, -3 / testo 330 -1 , -2 Flue gas analyser Instruction manual...
-
Page 2: General Notes
Keep this document to hand so that you can refer to it when necessary. The document describes the country-specific version D of the testo 330-1, -2, -3 and testo 330-1 LL, -2 LL products. - Page 3 General notes 3 Short form This document uses a short form for describing operating steps (e.g. calling up a func- tion). Example: Calling up the function Flue gas Short form: Measurements Flue gas Steps required: 1 Open main menu: 2 Select menu: Measurements 3 Confirm selection:...
-
Page 4: Table Of Contents
Contents Contents See also Functional overview , p. 58. General notes ..................2 Contents ....................4 Safety advice..................7 Intended purpose ..................8 Product description ................9 Measuring instrument ..............9 C.1.1 Overview ..................9 C.1.2 Keypad ..................10 C.1.3 Display..................10 C.1.4 Device connections ..............11 C.1.5 Interfaces ..................12 C.1.6 Components ................12 C.1.7... - Page 5 G.1.3 Configuring the reading display ..........34 Measurements................35 G.2.1 Flue gas ..................35 G.2.2 Draught ..................36 G.2.3 BImSchV (testo 330-3 / testo 330-2 LL) ........36 G.2.4 CO undiluted ................38 G.2.5 Smoke No. / HCT ..............39 G.2.6 Differential pressure ..............39 G.2.7 Differential temperature ............40 G.2.8...
- Page 6 Contents Protocol printer ................47 PC / Pocket PC ................47 Care and maintenance ................48 Cleaning the measuring instrument ..........48 Replacing measuring cells ............48 Recalibrating measuring cells............49 Replacing additional filter ..............49 Cleaning the modular flue gas probe ..........50 Changing the thermocouple ............50 Questions and Answers ..............51 Technical data ..................52 Standards and inspections ............52...
-
Page 7: Safety Advice
Testo. Any further or additional work must only be carried out by authorised personnel. Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring instrument after repair and for the validity of certifications. -
Page 8: Intended Purpose
B. Intended purpose This chapter describes the areas of application for which the measuring instrument is intended. The testo 330 is a handheld measuring device for the professional flue gas analysis of furnace systems: · Small furnaces (burning oil, gas, wood, coal) ·... -
Page 9: Product Description
C. Product description C.1 Measuring instrument C. Product description This chapter provides an overview of the individual components of the product. C.1 Measuring instrument C.1.1 Overview Switch on / off Placeholder: Interfaces: USB, PS2, infrared Uebersicht.tif Do not direct infrared beam at human eyes. -
Page 10: Keypad
C. Product description C.1 Measuring instrument C.1.2 Keypad Functions Switch measuring instrument on/off Function key (orange, 3x), relevant function is shown on the display Scroll up, increase value Scroll down, reduce value Back, cancel function Open Main menu: press briefly (changed settigs are stored, measurement values are carried over into the menu Flue gas);... -
Page 11: Device Connections
C. Product description C.1 Measuring instrument Settings view Active menu Function fields for entering commands Scroll bar Selection field for adjustable values: The chosen value is shown with a grey background. Unavailable values are written in grey type. Function keys for entering commands Measuring view Active menu, depending on the chosen function: Additional information (e.g. -
Page 12: Interfaces
USB interface: connection to PC PS2 interface: connection to barcode pen, adapter for automatic furnaces Infrared interface (IrDA): connection to Testo-printers / Pocket PC C.1.6 Components Rechargeable battery Measuring gas pump Slot for CO measuring cell Slot for O measuring cell... -
Page 13: Carrying Strap / Barcode Pen Holder
C. Product description C.1 Measuring instrument C.1.7 Carrying strap / barcode pen holder To secure the carrying strap: 1 Remove sealing caps from the sides of the Placeholder: housing. Halterung_Verschluss- Fix s s ealing c c aps o o n t t he i i nside o o f t t he s s ervice c c over: kappen.tif 1 Place the measuring instrument on its front. -
Page 14: Modular Flue Gas Probe
C. Product description C.2 Modular flue gas probe C.2 Modular flue gas probe Removable filter chamber with window and particle Placeholder: filter Abgassonde.tif Probe handle Connecting cable Connecting plug for measuring instrument Probe module lock release Probe module... -
Page 15: Commissioning
D. Commissioning 15 D. Commissioning This chapter describes the steps required to commission the product. Remove the protective film from the display. The measuring instrument is supplied with a rechargeable battery already fitted. Charge the battery up fully before using the instrument (see Charging batteries , p. -
Page 16: Operation
3 Open the battery lock: Press the orange key and push in the direction of the arrow. 4 Remove the battery and insert a new rechargeable battery. Only use the Testo rechargeable battery 0515 0100. 5 Close battery lock: Press the orange key and push against the direction of the arrow until the battery engages. -
Page 17: Charging Batteries
E. Operation E.1 Mains unit / rechargeable battery E.1.2 Charging batteries The rechargeable battery can only be charged at an ambient temperature of ±0 to +35 °C. If the battery has discharged completely, the charging time at room temperature is approximately 5-6 h. -
Page 18: Probes / Sensors
E. Operation E.2 Probes / Sensors E.2 Probes / Sensors E.2.1 Connecting probes / sensors Probe s s ocket: Probe detection is carried out at the socket during the initial switch on activation process: Probes that are required must always be connected before the measuring instrument is switched on, or the instrument must be switched off and then on again after a change of probe, so that the correct data can be read into the instrument. -
Page 19: Replacing The Probe Module
E. Operation E.2 Probes / Sensors E.2.2 Replacing the probe module 1 Press the key on the top of the probe handle and remove the probe module. 2 Fit a new probe module and engage it in place. E.3 Regular care E.3.1 Condensate trap The fill level of the condensate trap can be read from the markings on the trap. -
Page 20: Checking / Replacing The Particle Filter
E. Operation E.3 Regular care E.3.2 Checking / replacing the particle filter Checking the particle filter: Particle filters of the modular flue gas probe must be checked regularly for contamination: Check visually by looking through the window of the filter chamber. Replace the filter if there are signs of contamination. -
Page 21: Calling Up A Function
E. Operation E.4 Basic operating steps -or- - If the power supply was interrupted for a longer period: the menu is Date/Time opened. -o o r- - There is an instrument error: is displayed. Error diagnosis E.4.2 Calling up a function Functions which cannot be selected, because the required probe/sensor is not con- nected, are shown in grey type. -
Page 22: Printing Data
E. Operation E.4 Basic operating steps Input editor 1 Select the value (character): 2 Accept the value: Options: To switch between upper-case / lower-case let- ters: (not always available). A <=> a To delete characters: <= To position the cursor in the text: Select the text input field: and position the cursor: To delete characters in front of the cursor:... -
Page 23: Scanning Locations With The Barcode Pen
E. Operation E.4 Basic operating steps E.4.7 Scanning locations with the barcode pen Locations marked with barcode labels can be scanned using the barcode pen (0554 0461). 1 Connect the connector of the barcode pen to the PS2 interface of the measuring instrument. - Page 24 Location name change 3 Enter values OK Save input 4 Execute steps 2 and 3 for the other criteria accordingly (only testo 330-2, -3 / testo 330-2 LL). OK Go to measurement OK TO memory/location Ordering a list (testo 330-2, -3):...
-
Page 25: Instrument Diagnosis
Important operating values and device data are displayed. A gas path check (testo 330-2, -3 / testo 330-2 LL) can be carried out. The status of the measuring cells and device errors which have not yet been rectified can be viewed. - Page 26 E. Operation E.6 Instrument diagnosis Viewing device errors: Error diagnosis - Unrectified errors are displayed. View next / previous error: Viewing sensor diagnosis: Sensor check - Possibly: Gas zeroing (30 s). 2 Select measuring cell: - The status of the measuring cell is displayed.
-
Page 27: Configuration
F. Configuration F.1 Instrument settings Configuration This chapter describes the possible steps for adapting the product to the particular measurement task or the requirements of the user. Familiarity with the contents of the chapter Operation (see p. 16) is assumed. Instrument settings F.1.1 Display edit The parameters / units and the display representation (number of readings displayed per... -
Page 28: Printer
F. Configuration F.1 Instrument settings Calling up the function: Inst’ settings Display edit Setting the display representation: Select 4 values on disp large 8 values on disp small Changing parameters and units: 1 Select the display position. Options: To insert a line: Space To delete a parameter: Select parameter... -
Page 29: Alarm Limits
F. Configuration F.1 Instrument settings F.1.3 Alarm limits A limit value can be set for ambient CO probes, leak detection probes and CO probes. A visual and optical alarm is triggered if a limit value is exceeded. Calling up the function: Inst’... -
Page 30: Date / Time
F. Configuration F.1 Instrument settings F.1.5 Date / Time The date and the time can be set. Calling up the function: Inst’ settings Date/Time Setting the date / time: Select Set the values Time Date Change Saving settings: OK Save input F.1.6 Language The menu language can be set. - Page 31 · testo 330-1 / testo 330-1 LL: Switch-off · testo 330-2, -3 / testo 330-2 LL: Dilution, if exceeded again: Switch-off If the threshold is set to 0 ppm, the sensor protection is deactivated.
-
Page 32: Fuels
F. Configuration F.3 Fuels Fuels The fuel can be chosen. The fuel-specific coefficients can be set. Calling up the function: Fuels Activating fuel: Select the fuel Setting coefficients: Coeff Optional: To reset all coefficients to default values: Default values 2 Select the coefficients. Optional: To reset the chosen coefficients to default values: Deflt... -
Page 33: Measuring
The first time a gas measuring function is called up after the instrument has been switched on, the measuring cells are zeroed. testo 330-1, -3 / testo 330-1 LL: The flue gas probe must be in the open air during the zeroing phase! The “Gas zeroing, probe in flue (0440 3331)”... -
Page 34: Using The Modular Flue Gas Probe
G. Measuring G.1 Preparing measurements G.1.2 Using the modular flue gas probe Checking the thermocouple The thermocouple of the flue gas probe must not lie against the probe cage. Check before use. Bend the thermocouple back if necessary. Aligning the flue gas probe The flue gas must be able to flow freely past the ther- mocouple. -
Page 35: Measurements
G. Measuring G.2 Measurements G.2 Measurements G.2.1 Flue gas menu is the main measuring menu in which - in addition to the readings Flue gas measured with this function - the readings of all measurements carried out are displayed (if selected in the menu). -
Page 36: Draught
Flue gas - The menu is opened. Measurements G.2.3 BImSchV (testo 330-3 / testo 330-2 LL) Two different prescribed measurement sequences can be performed in the BImSchV menu: They are the BImSchV measurement sequence and the qA mean value measure- ment sequence. - Page 37 G. Measuring G.2 Measurements Calling up the function: Measurements BImSchV - Possibly: Gas zeroing (30 s). If n n o f f uel h h as y y et b b een s s elected: Select the fuel Activating / deactivating the CO measurement and Hot spot search: 1 Select CO measurement ON CO measurement OFF...
-
Page 38: Co Undiluted
G. Measuring G.2 Measurements 6 Start draught measurement: Start - Draught zeroing (5 s). - The reading is displayed. 7 Stop measurement Stop - The reading is recorded. 8 Copy the reading to the menu: BImSchV - The reading is copied to the menu. -
Page 39: Smoke No. / Hct
G. Measuring G.2 Measurements G.2.5 Smoke No. / HCT Calling up the function: Measurements Smoke No./HCT Enter the smoke tester no. / smoke numbers / oil derivative: The function is only available if the chosen fuel is an oil. Enter pump number Sm. -
Page 40: Differential Temperature
G. Measuring G.2 Measurements Measuring: 1 Start measurement: Start - Pressure zeroing (3 s). Pressurise the connecting lines. - The reading is displayed. 2 Stop measurement: Stop - The reading is recorded. Options: To print the reading: Print 3 Copy the reading to the menu: Flue gas - The... -
Page 41: O2 Air
G. Measuring G.2 Measurements G.2.8 O2 air An O dual wall clearance probe (0632 1260) must be connected. Calling up the function: Measurements O2 air Measuring: 1 Start measurement: Start - Possibly: Gas zeroing (30 s). - The reading is displayed. 2 Stop measurement: Stop - The reading is recorded. -
Page 42: Oil Flow Rate
G. Measuring G.2 Measurements G.2.10 Oil flow rate function is only available if the activated fuel is an oil. Oil flow rate Calling up the function: Measurements Oil flow rate Measuring: 1 Enter the flow rate: Enter the value Flow rate Change 2 Enter the oil pressure: Enter the value... -
Page 43: Ambient Co
G. Measuring G.2 Measurements G.2.12 Ambient CO An ambient CO probe (recommended) or a flue gas probe must be connected. Cigarette smoke influences the measurement by more than 50 ppm. The breath of a smoker influences the measurement by about 5 ppm. When using an ambient CO probe, note that: The direction of flow of the gas has an effect on the accuracy of measurement. -
Page 44: Ambient Co2
G. Measuring G.2 Measurements G.2.13 Ambient CO2 An ambient CO probe (0632 1240) must be connected. In order to obtain correct readings, it is imperative to enter the prevailing absolute pressure. Calling up the function: Measurements Ambient CO2 Enter a a bsolute p p ressure d d irectly: Set the value Absolute -o o r-... -
Page 45: Burner Control
G. Measuring G.2 Measurements G.2.14 Burner control With the help of the readout adapter for automatic furnaces (0554 1206), status data and malfunction reports can be read out from compatible automatic furnaces, see also documentation for readout adapter. The range of data which can be read out is depend- ent on the automatic furnace type. - Page 46 G. Measuring G.2 Measurements Reading out failure store: Automatic furnaces are equipped with circular buffer memories, i.e. failure reports are overwritten when the failure store is full.. The last failure occurring is at position 1 in the failure list. Failure Option: Scroll through failure list: Taking readings over into the menu Flue Gas:...
-
Page 47: Protocol Printer
H. Transferring data H.1 Protocol printer If data are to be transferred to a Testo protocol printer via the infrared interface, the printer that is to be used must be activated, see Printer , p. 28. Data are printed out via the function key . -
Page 48: Care And Maintenance
Do not leave measuring cells for longer than 15 minutes without short-circuit brackets / additional boards. CO measuring cell for testo 330-1 / testo 330-1 LL: Remove the shorting jumper CO measuring cell for testo 330-2, -3 / testo 330-2LL:... -
Page 49: Recalibrating Measuring Cells
I. Care and maintenance I.2 Replacing measuring cells 5 Insert a new measuring cell / bridge in the slot. 6 Attach hose connections to the measuring cell / bridge. 7 Attach the service cover and engage it in place. After replacing an O measuring cell, wait 60 minutes before using the instrument again. -
Page 50: Cleaning The Modular Flue Gas Probe
I. Care and maintenance I.5 Cleaning the modular flue gas probe Cleaning the modular flue gas probe Disconnect the flue gas probe from the measuring instrument prior to cleaning. 1 Release the probe catch by pressing the key on the probe handle and remove the probe module. 2 Blow compressed air through the flue ducts of the probe module and probe handle (see illustration). -
Page 51: Questions And Answers
Ensure that gas output is free Pump flow rate to high If we were unable to answer your question. please contact your distributor or Testo Cus- tomer Service. You will find contact details in the Representatives and Worldwide Guar- antee document or in Internet at www.testo.com . -
Page 52: Technical Data
· This product is TÜV approved to 1. BImSchV. · This product is TÜV tested in accordance with EN 50379 part 2, exception: The parameter CO in the instrument versions testo 330-1/testo 330-1 LL are TÜV tested in accordance with EN 50379 part 3. -
Page 53: Other Device Data
Dimensions (L x W x H) 270 x 90 x 65 mm Weight 600g (excluding battery) Memory testo 330-1, -2 / testo 330-1LL: 200 locations testo 330-3 / testo 330-2LL: 400 locations Display Monochrome, 4 grey levels, 160 x 240 pixels Battery storage temperature: ±0...35°C... -
Page 54: Principles Of Calculation
K. Technical data K.4 Principles of calculation K.4 Principles of calculation K.4.1 Fuel parameters Fuel reference Natural gas 0,660 0,009 11,8 Vol.% 3 Vol.% Light oil 0,680 0,007 15,4 Vol.% 3 Vol.% 0,630 0,008 13,7 Vol.% 3 Vol.% Wood 0,765 0,000 20,3 Vol.% 13 Vol.%... - Page 55 K. Technical data K.4 Principles of calculation CO2max λ λ = A A i i r r r r a a t t i i o o : : C02max: Maximum carbon dioxide specific to fuel CO2: Calculated carbon dioxide value N N i i t t r r o o g g e e n n o o x x i i d d e e : : NOx = NO + (NO2add x NO)
-
Page 56: Accessories/Spare Parts
L. Accessoires / Spare parts L. Accessories/Spare parts Designation Part no. Modular flue gas probes Modular flue gas probe 180 mm, 500 °C, thermocouple 0.5 mm, probe shaft diameter: 8 mm 0600 9760 Modular flue gas probe 300 mm, 500 °C, thermocouple 0.5 mm, probe shaft diameter: 8 mm 0600 9761 Modular flue gas probe 180 mm, 500 °C, thermocouple 0.5 mm, probe shaft diameter: 6 mm 0600 9762... - Page 57 NOlow retrofitting 0554 3931 NO retrofitting 0554 3922 Upgrade to testo 330 LL Retrofitting of LL measurement cells, only by Testo customer service on request Spare measuring cells O2 measuring cell for testo 330-1, -2, -3 0390 0092 CO measuring cell for testo 330-1 (H...
-
Page 58: Functional Overview
Functional overview Functional overview The table gives an overview of the most important functions configured on the individual instruments. Detailed information about the individual functions can be found on the pages indicated. testo 330 Task Call/function see page -1 -2 -3... - Page 59 Functional overview 59 testo 330 Task Call/function see page -1 -2 -3 -1LL -2LL Instr’ settings Set reading display Display edit p. 27 Select printer, set printing text Printer p. 28 Alarm limits Set alarm thresholds p. 29 Start Keys edit Set start screen function key assignment p.
- Page 60 AG Postfach 11 40, D-79849 Lenzkirch Testo-Straße 1, D-79853 Lenzkirch Telephone: +49 (0)7653 - 681-0 Fax: +49 (0) 7653 - 681-100 E-Mail: info@testo.de Internet: http://www.testo.com 0971.3300/04/T/dr/18.08.2006...
Need help?
Do you have a question about the 330-1 and is the answer not in the manual?
Questions and answers