Page 1 Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Scalable Pressure, Flow, and Level Solution ® with HART Protocol www.rosemount.com...
Page 3 North American Response Center Equipment service needs. 1-800-654-7768 (24 hours—includes Canada) Outside of these areas, contact your local Emerson Process Management representative. The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
Page 5: Table Of Contents
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table of Contents Using This Manual ........1-1 SECTION 1 Models Covered .
Page 6 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Overview ..........3-1 SECTION 3 Safety Messages .
Page 7 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Overview..........4-1 SECTION 4 Calibration for HART Protocol .
Page 8 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Overview ..........7-1 SECTION 7 User Interface .
Page 9 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Performance Specifications ....... . A-1 APPENDIX A Conformance to Specification (±3s (Sigma)).
Page 10 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 TOC-6...
Page 11: Using This Manual
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Section 1 Introduction Using This Manual ....... page 1-1 Models Covered .
Page 12: Models Covered
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The following 3051S pressure transmitters and the Rosemount 300S Housing MODELS COVERED Kit are covered in this manual. ™ Rosemount 3051S Coplanar Pressure Transmitter Measurement Type Performance Class Differential Gage...
Page 13: Service Support
SERVICE SUPPORT nearest Emerson Process Management representative. Within the United States, call the Emerson Process Management Instrument and Valves Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
Page 14 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010...
Page 15: Overview
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Section 2 Installation Overview ........page 2-1 Safety Messages .
Page 16: Considerations
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Electrical shock can result in death or serious injury. • Avoid contact with the leads and terminals. Process leaks could result in death or serious injury. • Install and tighten all four flange bolts before applying pressure.
Page 17: Draft Range
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Side Mounting When the transmitter is mounted on its side, position the Coplanar flange to ensure proper venting or draining. Mount the flange as shown in Figure 2-3 on page 2-11, keeping drain/vent connections on the bottom for gas service and on the top for liquid service.
Page 18 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 2-1. HART Installation Flowchart START HERE Bench Calibration? Field Install Configure Security and Alarm Configure Verify (page 2-13) (Section 3 ) Mount Transmitter Review (page 2-6) Set Units Transmitter...
Page 19: Installation Procedures
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 For dimensional drawing information refer to Appendix A: Specifications and INSTALLATION Reference Data on page A-16. PROCEDURES Process Flange Orientation Mount the process flanges with sufficient clearance for process connections.
Page 20: Mount The Transmitter
Carbon steel bolts do not require lubrication. No additional lubricant should be applied when installing either type of bolt. Bolts supplied by Emerson Process Management are identified by their head markings: Carbon Steel (CS) Head Markings...
Page 21 Rosemount 3051S Series October 2010 Bolt Installation Only use bolts supplied with the Rosemount 3051S or sold by Emerson Process Management as spare parts. When installing the transmitter to one of the optional mounting brackets, torque the bolts to 125 in-lb.
Page 22 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 GAGE/ABSOLUTE TRANSMITTER DIFFERENTIAL TRANSMITTER Drain/Vent Plug Drain/Vent Drain/Vent 1.75 (44) x 4 1.50 (38) x 2 1.50 (38) x 4 1.75 (44) x 4 NOTE Dimensions are in inches (millimeters).
Page 23 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Impulse Piping The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. There are five possible sources of error: pressure transfer, leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, density variations between the legs, and plugged impulse piping.
Page 24 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Suite includes: Statistical Process Monitoring (SPM), Power Advisory, Status Log, Variable Log, Advanced Process Alerts, Service Alerts, and Time Stamp capability. The Advanced HART Diagnostics Electronics can be ordered using option code DA2 in the transmitter model number or as a spare part (p/n 03151-9071-0001) to retrofit existing 3051S transmitters in the field.
Page 25: Process Connections
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 2-3. Coplanar Installation Examples LIQUID SERVICE GAS SERVICE STEAM SERVICE FLOW Figure 2-4. In-Line Installation Examples LIQUID GAS SERVICE STEAM SERVICE SERVICE 3051S transmitter flange process connection size is –18 NPT.
Page 26: Consider Housing Rotation
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 2-5. O-Rings. Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves.
Page 27: Configure Security And Alarm
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 1. Loosen the housing rotation set screw. 2. Turn the housing up to 180° to the left or right of its original (as shipped) position. NOTE Do not rotate the housing more than 180 degrees without first performing a disassembly procedure (see “Remove Interface Assembly”...
Page 28 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 2-7. Switch and jumper configuration (option D1) PlantWeb Housing Junction Box Housing Switches Jumpers Alarm Alarm Security Security Slide the security and alarm Pull the pins out and rotate 90° into...
Page 29 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Field Communicator 1, 4, 4, 1 Fast Keys 2, 2, 7 Device Dashboard Fast Keys 1. Enter the fast key sequence “Local Keys Control” to bring up the “Field device info” screen.
Page 30: Connect Wiring And Power Up
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Use twisted pairs to yield best results. To ensure proper communication, use Connect Wiring and 24 AWG to 14 AWG wire, and do not exceed 5000 feet Power Up (1 500 meters).
Page 31 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Signal Wiring Grounding Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the sensor module and inside the Terminal Compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations.
Page 32: Remote Display Wiring And Power Up
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Electrical Considerations Proper electrical installation is necessary to prevent errors due to improper grounding and electrical noise. For Junction Box housing, shielded signal wiring should be used in high EMI/RFI environments.
Page 33 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 2-10. Remote Mount Display wiring diagram Junction Box Housing Remote Mount Display (white) 24 AWG (blue) 24 AWG (black) 22 AWG (red) 22 AWG 4-20 mA NOTE Wire colors provided above are per Madison AWM Style 2549 cable. Wire color may vary depending on cable selected.
Page 34: Quick Connect Wiring
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 As standard, the 3051S Quick Connect arrives properly assembled to the Quick Connect Wiring SuperModule and is ready for installation. Cordsets and Field Wireable Connectors (in shaded area) are sold separately.
Page 35: Conduit Electrical Connector Wiring (Option Ge Or Gm)
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 For 3051S transmitters with conduit electrical connectors GE or GM, refer to Conduit Electrical the cordset manufacturer’s installation instructions for wiring details. For FM Connector Wiring Intrinsically Safe, non-incendive or FM FISCO Intrinsically Safe hazardous...
Page 36: Rosemount 305, 306 And 304 Manifolds
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Use the following procedure and Figure 2-13 to install the LCD display: 1. IF the transmitter is installed in a loop, THEN secure the loop and disconnect power. 2. Remove the transmitter cover opposite the field terminal side. Do not remove the instrument covers in explosive environments when the circuit is live.
Page 37: Rosemount 305 Integral Manifold Installation Procedure
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 To install a 305 Integral Manifold to a 3051S transmitter: Rosemount 305 Integral Manifold Installation 1. Inspect the PTFE SuperModule O-rings. If the O-rings are undamaged, Procedure reusing them is recommended. If the O-rings are damaged (if they have nicks or cuts, for example), replace them with new O-rings.
Page 38: Rosemount 304 Conventional Manifold Installation Procedure
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 7. Subtract the number of threads showing (after tightening) from the total threads to calculate the revolutions engaged. Further tighten until a minimum of 3 rotations is achieved. 8. For block and bleed manifold, verify the bleed screw is installed and tightened.
Page 39: Manifold Operation
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Improper installation or operation of manifolds may result in process leaks, Manifold Operation which may cause death or serious injury. Always perform a zero trim on the transmitter/manifold assembly after installation to eliminate any shift due to mounting effects.
Page 40 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 3. After zeroing the transmitter, close the equalizing valve. Drain/ Drain/ Vent Vent Valve Valve Equalize (closed) Isolate Isolate (closed) (open) Process 4. Open the block valve on the low pressure side of the transmitter to return the transmitter to service.
Page 41 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Five-valve Natural Gas configurations shown: In normal operation, the two block valves between the process and instrument ports will be open, and the equalizing valves will be closed. Test Test...
Page 42 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 3. Open the equalize valve on the low pressure (downstream) side of the transmitter. The manifold is now in the proper configuration for zeroing the transmitter. Test Test (Plugged) (Plugged)
Page 43: Overview
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Section 3 Configuration Overview ........page 3-1 Safety Messages .
Page 44: Commissioning On The Bench With Hart
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Commissioning consists of testing the transmitter and verifying transmitter COMMISSIONING ON configuration data. 3051S transmitters can be commissioned either before or THE BENCH WITH HART after installation. Commissioning the transmitter on the bench before installation using a 375 Field Communicator or AMS ensures that all transmitter components are in working order.
Page 45: Wiring Diagrams
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Wiring Diagrams Bench Hook-up Connect the bench equipment as shown in Figures 3-1 and 3-2, and turn on the Field Communicator by pressing the ON/OFF key or log into AMS. The Field Communicator or AMS will search for a HART-compatible device and indicate when the connection is made.
Page 46: Review Configuration Data
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 REVIEW NOTE Information and procedures in this section that make use of Field CONFIGURATION DATA Communicator fast key sequences and AMS assume that the transmitter and communication equipment are connected, powered, and operating correctly.
Page 47: Field Communicator
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 (Version 3.3) FIELD COMMUNICATOR Field Communicator User Interface Figure 3-3. Traditional Interface The corresponding Menu Tree can be viewed on page 3-6. The fast key sequence can be viewed on page 3-7.
Page 48: Traditional Interface Menu Tree
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Traditional Interface Menu Tree 1. PROCESS 1. Pressure 2. Percent of Range VARIABLES 3. Analog Output 4. Sensor Temperature 5. Scaled Variable 6. Process Variable is 1. Self test 2. DIAG/SERVICE 2.
Page 49: Device Dashboard Menu Tree
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Device Dashboard Menu Tree Figure 3-5. 3051S Device Dashboard - Overview Home Identification Overview 1 Overview 1 Tag 1 Device Status 2 Configure 2 Model 2 Comm Status 3 Service Tools...
Page 50 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 3-6. 3051S Device Dashboard - Configure Tag, Description, Message, Date, Pressure Units, Temperature Units, Transfer Function, URV, LRV Basic Setup Home Configure Guided Setup 1 Overview 1 Guided Setup...
Page 51 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 3-7. 3051S Device Dashboard - Service Tools Home Service Tools Device Alerts 1 Overview 1 Device Alerts 1 Refresh Alerts 2 Configure 2 Variables Variables 2 Configuration Changed 3 Service Tools...
Page 52: Traditional Fast Key Sequence
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The following menu indicates fast key sequences for common functions. A Traditional Fast Key  check ( ) indicates the basic configuration parameters. At minimum, these Sequence parameters should be verified as part of the configuration and startup procedure.
Page 53: Device Dashboard Fast Key Sequence
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The following menu indicates fast key sequences for common functions. A Device Dashboard Fast  check ( ) indicates the basic configuration parameters. At minimum, these Key Sequence parameters should be verified as part of the configuration and startup procedure.
Page 54: Check Output
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Before performing other transmitter on-line operations, review the digital CHECK OUTPUT output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables. Process Variables The process variables for the 3051S provide transmitter output, and are continuously updated.
Page 55: Basic Setup
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 BASIC SETUP The PV Unit command sets the process variable units to allow you to monitor Set Process Variable your process using the appropriate units of measure. Units 1, 3, 2 Traditional Fast Keys Field Communicator v3.3...
Page 56: Rerange
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 3-8. Square Root Output Transition Point Sq. Root Full Scale Full Scale Curve Flow (%) Output (mA dc) Sq. Root Curve Transition Point Transition Point Linear Section Slope=42 Slope=1...
Page 57 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 NOTE If the transmitter security jumper/switch is ON, adjustments to the zero and span will not be able to be made. Refer to “Configure Security and Alarm” on page 2-13 for security information.
Page 58: Damping
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Rerange with a Pressure Input Source and the Local Zero and Span buttons (option D1) Reranging using the local zero and span adjustments and a pressure source is a way of reranging the transmitter.
Page 59: Lcd Display
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Field Communicator v3.3 Enter the fast key sequence “Damping.” AMS v7.0 Right click on the device and select “Configure” from the menu. 1. In the “Basic Setup” tab, enter the damping value in the “Damp” field, click Apply.
Page 60: Detailed Setup
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 DETAILED SETUP 3051S transmitters automatically and continuously perform self-diagnostic Failure Mode Alarm and routines. If the self-diagnostic routines detect a failure, the transmitter drives Saturation the output to configured alarm values. The transmitter will also drive the output to configured saturation values if the applied pressure goes outside the 4-20 mA range values.
Page 61: Alarm And Saturation Level Configuration
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 To configure alarm and saturation levels with a Field Communicator or AMS Alarm and Saturation perform the following procedure: Level Configuration 1, 4, 2, 7 Traditional Fast Keys Field Communicator v3.3...
Page 62: Alarm And Saturation Values For Multidrop Mode
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Transmitters set to multidrop mode handle saturation and alarm conditions Alarm and Saturation differently. Values for Multidrop Mode Alarm Conditions: • Primary variable is sent with a status bit set •...
Page 63: Scaled Variable Configuration
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 AMS v7.0 Right click on the device and select “Configure” from the menu 1. In the “Analog Output” tab, locate the “Configuration Pressure Alerts” box, enter “Press Hi Alert Val” and “Press Lo Alert Val” to configure the pressure alerts.
Page 64 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Field Communicator v3.3 To configure the scaled variable with a Field Communicator, perform the following procedure: 1. From the HOME screen follow the fast key sequence “Scaled Variable Configuration.” 2. Select OK after the control loop is set to manual.
Page 65 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 AMS v7.0 Right click on the device and select “Device Configuration” then select “SV Config” from the menu 1. Click Next after setting the control loop to manual. 2. Enter desired scaled variable units in “Enter SV units” box and click Next.
Page 66: Re-Mapping
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 DP Flow Example A differential transmitter is used in conjunction with an orifice plate in a flow application where the differential pressure at full scale flow is 125 inH2O. In this particular application, the flow rate at full scale flow is 20,000 gallons of water per hour.
Page 67: Sensor Temperature Unit
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 AMS v7.0 Right click on the device and select “Configure”. 1. In “Basic Setup” tab, locate “Variable Mapping” box. 2. Choose desired primary variable. 3. Choose desired secondary variable. 4. Choose desired tertiary variable.
Page 68: Loop Test
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The Loop Test command verifies the output of the transmitter, the integrity of Loop Test the loop, and the operations of any recorders or similar devices installed in the 1, 2, 2 Traditional Fast Keys loop.
Page 69: Advanced Functions For Hart Protocol
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 5. Check the reference meter installed in the test loop to verify that it displays the commanded output value. a. If the values match, the transmitter and the loop are configured and functioning properly.
Page 70 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 5. Locate the saved transmitter configuration file. a. Select “Offline” b. Select “Saved Configuration” c. Select either “Internal Flash Contents” or “Configuration EM Contents” depending on where the configuration was stored per step 2b.
Page 71: Burst Mode
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 AMS v7.0 Applying a User Configuration Any amount of user configurations can be created for the application. They can also be saved, and applied to connected devices or to devices in the Device List or Plant Database.
Page 72: Multidrop Communication
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 AMS v7.0 Right click on the device and select “Configure” from the menu 1. In the “HART” tab, use the drop down menu to select “Burst Mode ON or OFF.” For “Burst option” select the desired properties from the drop down menu.
Page 73: Changing A Transmitter Address
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The 3051S is set to address zero (0) at the factory, which allows operation in the standard point-to-point manner with a 4–20 mA output signal. To activate multidrop communication, the transmitter address must be changed to a number from 1 to 15.
Page 74 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 3-32...
Page 75: Overview
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Section 4 Operation and Maintenance Overview ........page 4-1 Calibration for HART Protocol .
Page 76: Calibration Overview
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table 4-1. Recommended Calibration Tasks Transmitter Bench Calibration Tasks Field Calibration Tasks 1. Set output configuration parameters: 1. Reconfigure parameters if necessary. 3051S_ CD 3051S_ CG a. Set the range points.
Page 77 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Calibrate the sensor • Sensor Trim (page 4-6) • Zero Trim (page 4-6) Calibrate the 4–20 mA output • 4–20 mA Output Trim (page 4-8); or • 4–20 mA Output Trim Using Other Scale (page 4-9) Figure 4-1 on page 4-3 illustrates 3051S transmitter data flow.
Page 78: Determining Calibration Frequency
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Calibration frequency can vary greatly depending on the application, Determining Calibration performance requirements, and process conditions. Use the following Frequency procedure to determine calibration frequency that meets the needs of your application.
Page 79: Choosing A Trim Procedure
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 To decide which trim procedure to use, you must first determine whether the Choosing a Trim analog-to-digital section or the digital-to-analog section of the transmitter Procedure electronics needs trimming. Refer to Figure 4-1 and perform the following procedure: 1.
Page 80: Zero Trim
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Zero Trim NOTE The transmitter must be within three percent of true zero (zero-based) in order 1, 2, 3, 3, 1 Fast Keys to calibrate with zero trim function. 3, 4, 1, 3...
Page 81: Recall Factory Trim-Sensor Trim
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 NOTE Select pressure input values so that lower and upper values are equal to or outside the 4 and 20 mA points. Do not attempt to obtain reverse output by reversing the high and low points.
Page 82: Digital-To-Analog Trim
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Digital-to-Analog Trim Field Communicator 1, 2, 3, 2, 1 Fast Keys To perform a digital-to-analog trim with a Field Communicator, perform the following procedure. 3, 4, 2 Device Dashboard Fast Keys 1.
Page 83: Digital-To-Analog Trim Using Other Scale
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The Scaled D/A Trim command matches the 4 and 20 mA points to a user Digital-to-Analog Trim selectable reference scale other than 4 and 20 mA (for example, 1 to 5 volts if...
Page 84: Recall Factory Trim-Analog Output
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The Recall Factory Trim—Analog Output command allows the restoration of Recall Factory Trim— the as-shipped factory settings of the analog output trim. This command can Analog Output be useful for recovering from an inadvertent trim, incorrect Plant Standard or...
Page 85 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The following specifications show the static pressure effect for the 3051S Range 4 and Range 5 transmitters used in differential pressure applications: Zero Effect: ± 0.1% of the upper range limit per 1000 psi (69 bar) for line pressures from 0 to 2000 psi (0 to 138 bar) For line pressures above 2000 psi (138 bar), the zero effect error is ±...
Page 86 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 In this example: URV = 1500 inH O (3.74 bar) LRV = 500 inH O (1.25 bar) 1200 psi (82.74 bar) ± 0.01/1000 To calculate the low trim (LT) value: LT = 500 + (0.01/1000)(500)(1200)
Page 87: Diagnostic Messages
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 In addition to output, the LCD displays abbreviated operation, error, and Diagnostic Messages warning messages for troubleshooting. Messages appear according to their priority; normal operating messages appear last. To determine the cause of a message, use a Field Communicator or AMS to further interrogate the transmitter.
Page 88 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 XMRT INFO A non-volatile memory fault has been detected in the transmitter memory by the memory verification routine. The memory fault is in a location containing transmitter information. To correct this problem, use a Field Communicator or AMS to interrogate and reconfigure the appropriate portion of the transmitter memory.
Page 89: Field Upgrades
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 FIELD UPGRADES Each housing and each SuperModule is labeled individually, so it is Labeling imperative that the approval codes on each label match exactly during upgrade. The label on the SuperModule reflects the replacement model code for reordering an assembled unit.
Page 90 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 4-16...
Page 91: Overview
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Section 5 Troubleshooting Overview ........page 5-1 Safety Messages .
Page 92 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table 5-1. Rosemount 3051S troubleshooting table Symptom Corrective Actions Transmitter milliamp reading is zero Verify power is applied to signal terminals Check power wires for reversed polarity Verify terminal voltage is 10.5 to 42.4 Vdc...
Page 93: Disassembly Procedures
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Do not remove the instrument cover in explosive atmospheres when the DISASSEMBLY circuit is live. PROCEDURES Be aware of the following: Remove from Service • Follow all plant safety rules and procedures.
Page 94: Remove Interface Assembly
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The Standard Interface Assembly, Adjustment Interface Assembly, Safety Remove Interface Certified Electronics Assembly (with yellow casing), or HART Diagnostics Assembly Electronics Assembly (black casing with white label) is located in the compartment opposite the terminal side in the PlantWeb housing.
Page 95: Reassembly Procedures
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 REASSEMBLY IMPORTANT The V-Seal must be installed at the bottom of the housing. PROCEDURES Attach SuperModule to 1. Apply a light coat of low temperature silicon grease to the SuperModule threads and O-ring.
Page 96: Reassemble The Process Flange
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 1. Inspect the SuperModule PTFE O-rings. If the O-rings are undamaged, Reassemble the Process reusing them is recommended. If the O-rings are damaged (if they have Flange nicks or cuts, for example), replace them with new O-rings.
Page 97 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table 5-2. Bolt Installation Torque Values Bolt Material Initial Torque Value Final Torque Value CS-ASTM-A445 Standard 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) 316 SST—Option L4 150 in-lb. (17 N-m) 300 in-lb.
Page 98 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010...
Page 99: Safety Messages
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Section 6 Safety Instrumented Systems Safety Messages ....... . . page 6-1 Certification .
Page 100: Certification
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The 3051S safety certified pressure transmitter is certified to: CERTIFICATION Low Demand; Type B SIL 2 Capability for hardware (single use transmitter) SIL 3 Capability for software (multiple use transmitter)
Page 101: Commissioning
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 To commission the 3051S Safety Certified Transmitter, use the HART “Menu COMMISSIONING Tree” on page 3-5 and “Fast Key Sequence” on page 3-6. NOTE Transmitter output is not safety-rated during the following: configuration changes, multidrop, and loop test.
Page 102 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Switches installed 1. If using a communicator, use the following fast key sequence to set the Alarm and Saturation values. Alarm Levels - Fast Key; 1, 4, 2, 7, 7 Saturation Levels - Fast Key;...
Page 103: Operation And Maintenance
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 OPERATION AND MAINTENANCE The following proof tests are recommended. Proof Test Proof test results and corrective actions taken must be documented at http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp (Report a Failure button) in the event that an error is found in the safety functionality.
Page 104: Inspection
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Inspection Visual Inspection Not required Special Tools Not required Product Repair The 3051S is repairable by major component replacement. All failures detected by the transmitter diagnostics or by the proof-test must be reported.
Page 105: Overview
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Section 7 Advanced HART Diagnostic Suite Overview ........page 7-1 User Interface .
Page 106 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 1. Statistical Process Monitoring (SPM) – SPM technology detects changes in the process, process equipment or installation conditions of the transmitter. This is done by modeling the process noise signature (using...
Page 107: User Interface
The Device Dashboard can be obtained with DD revision 3051S HDT Dev. 3 Rev. 1. The following screen shots are taken from Emerson Process Management’s AMS™ Device Manager, version 10.5. All screens shown are based on the Device Dashboard interface.
Page 108: Statistical Process Monitoring
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 STATISTICAL PROCESS MONITORING Statistical Process Monitoring (SPM) provides a means for early detection of Introduction abnormal situations in a process environment. The technology is based on the premise that virtually all dynamic processes have a unique noise or variation signature when operating normally.
Page 109: Overview
These statistical values are available via HART and handheld communication devices like the 375 Field Communicator or asset management software like Emerson Process Management’s AMS™ Device Manager. The values can also be assigned as secondary variables from the device for 4-20 mA communication to the user through other devices like the Smart Wireless THUM or Rosemount 333 HART Tri-loop.
Page 110 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-4. Statistical Process Monitoring diagnostic resident in transmitter Standard Outputs (4-20 mA / HART) Learning Control Inputs Module Statistical Baseline Process Calculations Values Variable Module Decision HART alert /...
Page 111 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-5. Simplified SPM flowchart Learning/Verifying Monitoring User Initiatives Compute mean (X)  and std. dev. ( Compute mean, Change Status std. dev. for 3 min. System Stable? Sufficient “Insufficient Noise? Dynamics”...
Page 112: Assigning Statistical Values To Outputs
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 In the “Monitoring” mode, statistical values of mean, standard deviation, and coefficient of variation are continuously calculated, with new values available every second. When using mean and standard deviation as the SPM variables, the mean value is compared to the baseline mean value.
Page 113: Spm Configuration
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-6. Selection of statistical values as secondary variables For inexperienced users, guided setup is recommended. Guided setup walks SPM Configuration the user through settings that configure the SPM diagnostic for most common...
Page 114 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-8. Statistical Process Monitoring main screen The SPM Status screen shows overview information for the diagnostic. The process for operation of the SPM diagnostic is: • Configure the diagnostic using Baseline Configuration and Detection Configuration screens.
Page 115 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-9. Baseline Configuration screen Learn/Monitor Period: This is the learning and monitoring time period that SPM diagnostic uses to sample the pressure signal. The mean and standard deviation or coefficient of variation values determined during the learning period will become the Baseline values.
Page 116 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Power Interruption Action This is used to direct what the diagnostic should do in the case of a power interruption or if the diagnostic is manually disabled and then enabled. The...
Page 117 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table 7-2. Mean Verification Criteria Parameter Definition None Do not perform any verification checks for mean. 3 Stdev (default) If the difference between baseline mean value and the verification value exceeds 3 standard deviations, diagnostic will stay in Verification mode.
Page 118 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-12. Detection Configuration screen for Coefficient of Variation Standard Deviation Sensitivity, Mean Sensitivity Shows the current sensitivity level for detecting changes in standard deviation or mean. Users can choose from preset values of High, Medium, and Low.
Page 119 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Threshold Value If sensitivity is Custom, this field will display the custom sensitivity setting as % change from the baseline value. Configure Sensitivity This button launches a window for entering sensitivity settings.
Page 120: Operation
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Low Detection Message Customizable message field related to standard deviation / coefficient of variation crossing the lower threshold value. This message can be used to describe the abnormal process condition or provide additional details for troubleshooting.
Page 121 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Reset If SPM trip action is set to “Alert Latched”, clicking on Reset will clear the alert when process conditions are back to normal or baseline. Relearn Clicking this button will cause SPM to relearn the process condition and establish a new baseline.
Page 122 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The LCD will also indicate the diagnostic condition. The “Time Since Detection” clock in the Time Stamp box will start incrementing until the statistical value is returned to normal. If the diagnostic alert is latched, the “Time Since Detection”...
Page 123: Troubleshooting The Spm Diagnostic
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table 7-6. Possible causes of SPM diagnostic events Detection Type LCD Display Potential Cause Corrective Action Low Variation LOW VARIA / LOW Plugged impulse line Follow facility procedure to check for and clear plugged Detected / Low (DP/AP/GP).
Page 124: Power Advisory
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table 7-7. Possible SPM issues and resolutions SPM Diagnostic Issue Action SPM diagnostic will not leave verifying Process is unstable. Increase learning sensitivity mode checks (Verification Criteria screen). If this does...
Page 125: Overview
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The transmitter is shipped with Power Advisory off as default and without any Overview loop characterization performed. Once the transmitter is installed and powered up, loop characterization must be performed for Power Advisory diagnostic to function.
Page 126 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-18. Manual configuration of Power Advisory main screen The Power Advisory configuration screen allows users to characterize the loop and configure the Terminal Voltage Deviation Limit and the Action. Two instances of loop characterization data are recorded and presented on this screen: “Baseline”...
Page 127 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Severe changes in the electrical loop may inhibit HART communication or the ability to reach alarm values. Therefore, Rosemount cannot absolutely warrant or guarantee that the correct Failure Alarm level (HIGH or LOW) can be read by the host system at the time of annunciation.
Page 128: Troubleshooting
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Troubleshooting Table 7-8. Possible Power Advisory issues and resolutions Issue Resolution Transmitter automatically The loop has been severely degraded and the transmitter does not resets upon annunciation have enough voltage to generate a HIGH alarm. Transmitter reset of HIGH alarm.
Page 129 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-20. Diagnostic Log Figure 7-20 shows the Diagnostic Log screen where a set of ten events and time stamp can be seen. Status Event This is the name of the event that was recorded in the transmitter. Table 7-9 shows a list of possible status events that can be recorded.
Page 130: Variable Logging
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table 7-9. Possible status events for Diagnostic Log Alert / Status Criticality Low CV Change Set, Cleared Advisory New Sensor Set, Cleared Advisory Pressure Alert Set, Cleared Advisory Scaled Variable Low Flow Set, Cleared...
Page 131 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-21. Pressure Variable Logging screen Time Outside Sensor Limits gives the operator/maintenance personnel an indication of possible misapplication of the transmitter. The Lower and Upper operate the same. They both include a Time Since 1st Event, Number of Events, and Total time.
Page 132: Temperature Variable Log
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Temperature Variable Minimum, Maximum Temperature The meter indicates the lowest and highest temperature the transmitter has measured since the last time the value was cleared. The Time Since Event 3, 2, 3...
Page 133: Process Alerts
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Reset All Temperature Events Selecting this will reset all values on this screen to zero with the exception of Total Operating Time, the Total Time above and below sensor limit, and the Number of Events for above and below sensor limit.
Page 134: Temperature Alerts
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Total Event Time (High / Low) These fields show the total time the transmitter’s input pressure was above the High Alert Value or below the Low Alert Value. Time Since 1st Event (High / Low) This is the elapsed time since the first Pressure Alert event for High Alert Value and Low Alert Value.
Page 135: Service Alerts
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Latched alert action is recommended if 3rd party alert monitor software is likely to miss alerts due to slow polling of HART data. High Alert Value / Low Alert Value These are independent trip values for the diagnostic.
Page 136: Device Diagnostics
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-25. Service Alert screen Time Remaining Amount of time remaining before the HART alert is generated. This value begins counting down to zero as soon as the diagnostic is turned on. Time Remaining can be configured in terms of number of Years, Days, and Hours.
Page 137: Ma Output Diagnostic
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-26. Device Diagnostics screen The mA Output Diagnostic measures the actual 4 – 20 mA output from the mA Output Diagnostic transmitter’s Digital-to-Analog converter and compares it against the output by the transmitter’s microprocessor.
Page 138: Installation And Commissioning
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Below are the four major steps to commission the 3051S HART Diagnostics Installation and transmitter and THUM. Further detail on these steps can be found in the Commissioning Smart Wireless THUM Adapter instruction manual (p/n 00809-0100-4075).
Page 139 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 1. Check the 3051S variable mapping and remap as necessary to assign the three variables intended to be the Tri-Loop output. Take note of the variable information including variable, variable name, and variable units as it will be necessary to duplicate this exactly in the Tri-Loop for proper operation.
Page 140: Safety Instrumented Systems (Sis) Certification
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 The safety-critical output of the 3051S with Advanced HART Diagnostic is SAFETY provided through a two-wire, 4 - 20 mA signal representing pressure. The INSTRUMENTED 3051S safety certified pressure transmitter is certified to: Low Demand; Type...
Page 141 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 For more information on the 375 Field Communicator see document 00809-0100-4276. AMS help can be found in the AMS on-line guides within the AMS system. NOTE Transmitter output is not safety-rated during the following: configuration changes, multidrop, and loop test.
Page 142: 3051S Sis Operation And Maintenance
1. Bypass the safety function and take appropriate action to avoid a false trip. 2. Use HART communication to set the transmitter in fixed current mode. For the Emerson Field Communicator, enter Fast Key Sequence 3, 5, 1. Select “4 Other.” 3. Enter the milliamp value representing a high alarm state.
Page 143: Inspection
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Comprehensive Proof Test The comprehensive proof test consists of performing the same steps as the simple suggested proof test but with a two point calibration of the pressure sensor in place of the reasonability check. This test will detect ~ 87% of possible DU failures in the device.
Page 144: Other Information
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Failure Values Safety accuracy: 2.0% Transmitter response time: 145 ms Diagnostic response time: 1.5 seconds Self-diagnostics Test: At least once every 30 minutes (1) A 2% variation of the transmitter mA output is allowed before a safety trip. Trip values in the DCS or safety logic solver should be derated by 2%.
Page 145: Field Communicator Menu Trees
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 FIELD COMMUNICATOR MENU TREES Figure 7-31. Overview Menu Tree Home Overview Status 1 Overview 1 Status 1 Device Status: Good 2 Configure 2 Primary Purpose Variable 2 Communications: Polled Sensor Calibration...
Page 146 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-32. Configure (Guided Setup and Manual Setup) Menu Tree Initial Setup Home Configure Guided Setup Basic Setup 1 Basic Setup 1 Guided Setup 1 Initial Setup 1 Overview 1 Device Tagging...
Page 147 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-33. Configure (Alert Setup) Menu Tree Detection Status Home Configure 1 SPM Status 1 Overview 1 Guided Setup 2 SPM Status (cont.) 2 Configure 2 Manual Setup 3 Standard Deviation Sensitivity*...
Page 148 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure 7-34. Service Tools Menu Tree Home Service Tools 1 Device Alerts 1 Overview 2 Configure 2 Variables 3 Service Tools 3 Trends 4 Maintenance 5 Simulate Variables 1 All Variables...
Page 149: Performance Specifications
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Appendix A Specifications and Reference Data Performance Specifications ..... . . page A-1 Functional Specifications .
Page 150: Transmitter Total Performance
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Transmitter with In-Line Sensor Module Absolute Pressure (3051S_TA) Gage Pressure (3051S_TG) Ultra Classic Ranges 1 - 4 ±0.025% of span ±0.055% of span For spans less than 10:1, For spans less than 10:1, ±[0.004(URL / Span)]% of span...
Page 151: Warranty
(1) Warranty details can be found in Emerson Process Management Terms & Conditions of Sale, Document 63445, Rev G (10/06). (2) Rosemount Ultra and Ultra for Flow transmitters have a limited warranty of twelve (12) years from date of shipment. All other provisions of Emerson Process Management standard limited warranty remain the same.
Page 152: Ambient Temperature Effect
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Ambient Temperature Effect Transmitter with Coplanar Sensor Module (Single Variable) Differential Pressure: (3051S_CD) Gage Pressure: (3051S_CG) Ultra Classic Ultra for Flow per 50 °F (28 °C) per 50 °F (28 °C) -40 to 185 °F (-40 to 85 °C)
Page 153: Mounting Position Effects
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Line Pressure Effect 3051S_CD Ultra and Ultra for Flow Classic Zero Error Range 2-3 ± 0.025% URL per 1000 psi (69 bar) ± 0.05% URL per 1000 psi (69 bar) Range 0 ±...
Page 154: Functional Specifications
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 FUNCTIONAL SPECIFICATIONS Range and Sensor Limits Transmitter with Coplanar Sensor Module (Single Variable) DP Sensor GP Sensor AP Sensor (3051S_CD, 3051S_LD) (3051S_CG, 3051S_LG) (3051S_CA, 3051S_LA) Range Lower (LRL) Upper (URL)
Page 155: Minimum Span Limits
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Minimum Span Limits Transmitter with Coplanar Sensor Module (Single Variable) DP Sensor GP Sensor AP Sensor (3051S_CD, 3051S_LD) (3051S_CG, 3051S_LG) (3051S_CA, 3051S_LA) Ultra & Range Ultra for Flow Classic Ultra...
Page 156 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Load Limitations Maximum loop resistance is determined by the voltage level of the external power supply, as described by: 3051S Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 10.5)
Page 157: Overpressure Limits
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Overpressure Limits Transmitters withstand the following limits without damage: Coplanar Sensor Module (Single Variable) & GP Range 3051S_CD, 3051S_CG 3051S_CA 750 psi (51,7 bar) 60 psia (4,13 bar) 2000 psi (137,9 bar)
Page 158: Temperature Limits
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Temperature Limits Ambient -40 to 185 °F (-40 to 85 °C) With LCD display : -40 to 175 °F (-40 to 80 °C) With option code P0: -20 to 185 °F (-29 to 85 °C) (1) LCD display may not be readable and LCD updates will be slower at temperatures below -4 °F (-20 °C).
Page 159: Humidity Limits
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Humidity Limits 0–100% relative humidity Turn-On Time When power is applied to the transmitter during startup, performance will be within specifications per the time period described below: Transmitter Turn-On Time (Typical)
Page 160: Physical Specifications
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 PHYSICAL SPECIFICATIONS Safety-Certified Safety accuracy: 2.0% Safety response time: 1.5 seconds Transmitter Failure Values Electrical Connections –14 NPT, G , and M20 × 1.5 conduit. HART interface connections fixed to terminal block for Output code A and X.
Page 161: Non-Wetted Parts
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 3051S_L Mounting Flange Zinc-cobalt plated CS or 316 SST 3051S_L Seal Extension CF-3M (Cast 316L SST, material per ASTM A743) or CW-12MW (Cast C-276, material per ASTM A494) Non-Wetted Parts...
Page 162: Shipping Weights
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Shipping Weights Sensor Module Weights Coplanar Sensor Module 3.1 lb (1,4 kg) In-Line Sensor Module 1.4 lb (0,6 kg) (1) Flange and bolts not included. Transmitter Weights Transmitter with Coplanar Sensor Module (3051S_C) Junction Box Housing, SST Flange 6.3 lb (2,8 kg)
Page 163 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 3051S_L Weights Without SuperModule Platform, Housing, or Transmitter Options Flush 2-in. Ext. 4-in. Ext. 6-in. Ext. Flange lb. (kg) lb (kg) lb (kg) lb (kg) 2-in., 150 9.5 (4,3) —...
Page 164: Dimensional Drawings
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 DIMENSIONAL DRAWINGS Figure A-1. Transmitter with Coplanar Sensor Module and Flange PlantWeb Housing Junction Box Housing Wireless Housing Front View Front View Front View Extended Range, 4.20 (107) External Antenna 4.20 (107)
Page 165 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure A-2. Transmitter with Coplanar Sensor Module and Traditional Flange PlantWeb Housing Junction Box Housing Wireless Housing Front View Front View Front View Extended Range, External Antenna 90° External Antenna 6.93...
Page 166 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure A-3. Transmitter with In-Line Sensor Module PlantWeb Housing Junction Box Housing Wireless Housing Front View Front View Front View Extended Range, External Antenna 4.20 (107) 4.20 (107) External 90°...
Page 167 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure A-4. Coplanar Mounting Configurations (B4 Bracket) Pipe Mount Panel Mount Front View Front View Front View 2.58 (66) 4.55 (116) 6.15 (156) 2.81 (71) 4.70 (120) 3.54 (90) 6.25 (159)
Page 168 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure A-5. Traditional Mounting Configurations Pipe Mount Pipe Mount (Flat Bracket) Panel Mount 10.70 (272) 2.62 (67) 8.18 (196) 13.03 (208) (331) 0.93 (24) 5.32 4.85 (135) (123) 3.42 (87) 2.62...
Page 169 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure A-7. Remote Display Mounting Configurations (B4 Bracket) Pipe Mount Panel Mount Front View Side View 2.33 5.19 (132) (59) 1.82 (46) 4.48 (114 2.66 2.66 (68) (68) 6.90 (175) 6.15...
Page 170 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Figure A-8. Rosemount 3051S_L Liquid Level Transmitter Side View Front View Flush Flanged Configuration Extended Flanged Configuration 5.21 (132) 4.20 (107) 4.20 (107) 4.55 (116) 7.09 9.65 (180) (245) 8.53...
Page 171: Ordering Information
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 ORDERING INFORMATION Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
Page 172 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 173 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 174 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 175 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 176 (18) Not available with housing style codes 00, 2E, 2F, 2G, 2M, 5A, 5J, or 7J. (19) Requires PlantWeb housing and Hardware Adjustments option code D1. Limited availability depending on transmitter type and range. Contact an Emerson Process Management representative for additional information.
Page 177 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-2. Rosemount 3051S Scalable In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 178 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-2. Rosemount 3051S Scalable In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 179 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-2. Rosemount 3051S Scalable In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 180 (12) Not available with housing style codes 00, 01, 2E, 2F, 2G, 2M, 5A, 5J, or 7J. (13) Requires PlantWeb housing and Hardware Adjustments option code D1. Limited availability depending on transmitter type and range. Contact an Emerson Process Management representative for additional information.
Page 181 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 182 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 183 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 184 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 185 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 186 (12) Not available with housing style codes 00, 2E, 2F, 2G, 2M, 5A, 5J, or 7J. (13) Requires PlantWeb housing and Hardware Adjustments option code D1. Limited availability depending on transmitter type and range. Contact an Emerson Process Management representative for additional information.
Page 187 Rosemount 3051S Series October 2010 Table A-4. Housing Kit for Rosemount 3051S Series Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Page 188 (4) Not available with output code F. (5) Not available with Housing code 7J. (6) See the 3051S Reference Manual (document number 00809-0100-4801) for cable requirements. Contact an Emerson Process Management representative for additional information. (7) Not available with output code F, or option code DA2. Only available on Housing Style codes 3A, 3B, 3C, or 3J.
Page 189: Exploded View Diagram
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 EXPLODED VIEW DIAGRAM The following drawing shows the name and location for commonly ordered spare parts. PlantWeb Housing Terminal Block Cover O-ring Transmitter Electronics Cover Module O-Ring Coplanar Flange Process Flange O-Ring...
Page 190: Spare Parts
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 SPARE PARTS See Rosemount 3051S_C, 3051S_T & 3051S_L ordering tables in Appendix A (A-23, A-29, and A-33 respectively) for ordering spare sensor modules. - Typical Model Number 3051S1CD2A2000A00 Electronics Board Assembly Hardware (PlantWeb® Housing)
Page 191 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Remote Meter Terminal Blocks PlantWeb Housing 7-Position Remote Communications Terminal 03151-9006-0101 Block Assembly Junction Box Remote Communications Standard Terminal Block 03151-9000-1010 Assembly Junction Box Remote Communications Transient Terminal Block 03151-9000-1011...
Page 192 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Cast Alloy 400 Adapters 03031-1300-0104 Ni Plated CS Adapters 03031-1300-0105 SST Bolts, Graphite PTFE O-Rings SST Adapters 03031-1300-0112 Cast C-276 Adapters 03031-1300-0113 Cast Alloy 400 Adapters 03031-1300-0114 Ni Plated CS Adapters...
Page 193 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Bolt Kits COPLANAR FLANGE Flange Bolt Kit {44 mm (1.75 in.)} Carbon Steel (set of 4) 03151-9280-0001 316 SST (set of 4) 03151-9280-0002 ANSI/ASTM-A-193-B7M (set of 4) 03151-9280-0003 Alloy K-500 (set of 4) 03151-9280-0004 Flange/Adapter Bolt Kit {73 mm (2.88 in.)}...
Page 194 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 A-46...
Page 195: Approved Manufacturing Locations
Administration (OSHA). European Directive Information The EC declaration of conformity for all applicable European directives for this product can be found at www.rosemount.com. A hard copy may be obtained by contacting an Emerson Process Management representative. ATEX Directive (94/9/EC) Emerson Process Management complies with the ATEX Directive.
Page 196: Hazardous Locations Certifications
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 HAZARDOUS North American Certifications LOCATIONS FM Approvals CERTIFICATIONS Explosion-proof for Class I, Division 1, Groups B, C, and D, T5 (T = 85 °C); Dust Ignition-proof for Class II and Class III, Division 1, Groups E, F, and G, T5 (T = 85 °C);...
Page 197 3. The 3051S does not comply with the requirements of EN 60079-1 Clause 5.2, Table 2 for all joints. Contact Emerson Process Management for information on the dimensions of flameproof joints.
Page 198 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 Japanese Certifications TIIS Flameproof Ex d IIC T6 Certificate Description TC15682 Coplanar with Junction Box Housing TC15683 Coplanar with PlantWeb Housing TC15684 Coplanar with PlantWeb Housing and LCD Display TC15685...
Page 199 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 11. During installation, use, and maintenance of the pressure transmitter, observe the following standards: a. GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair and overhaul for apparatus used in explosive gas atmospheres”...
Page 200 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 8. During installation, use, and maintenance of the pressure transmitter, observe the following standards: a. GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair and overhaul for apparatus used in explosive gas atmospheres”...
Page 201 3. The 3051S does not comply with the requirements of IEC 60079-1 Clause 5.2, Table 2 for all joints. Contact Emerson Process Management for information on the dimensions of flameproof joints.
Page 202 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 IECEx Dust Certificate No. IECExBAS09.0014X Ex tD A20 T105°C (-20 °C ≤ T ≤ 85 °C) Vmax = 42.4 V A = 22 mA IP66 Special conditions for safe use (x) 1.
Page 203 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 IECEx Type n Certificate No.: IECExBAS04.0018X Ex nC IIC T4 (T = -40 °C to 70 °C) Ui = 45 Vdc MAX IP66 Special conditions for safe use (x) The apparatus is not capable of withstanding the 500 V insulation test required by Clause 8 of IEC 60079-15.
Page 204: Installation Drawings
Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 INSTALLATION DRAWINGS Factory Mutual (FM) B-10...
Page 205 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 B-11...
Page 206 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 B-12...
Page 207 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 B-13...
Page 208 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 B-14...
Page 209 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 B-15...
Page 210 Reference Manual 00809-0100-4801, Rev FA Rosemount 3051S Series October 2010 B-16...
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Page 240 PlantWeb is a mark of one of the Emerson Process Management companies. HART is a registered trademark of the HART Communications Foundation. ASP Diagnostics Suite is a trademark of one of the Emerson Process Management companies. Syltherm and D.C. are registered trademarks of Dow Corning Co.

Emerson Rosemount 3051S Series Reference Manual

Section 3

Configuration

Section 7

Advanced HART Diagnostic Suite

APPENDIX A Performance Specifications

APPENDIX B Approved Manufacturing Locations

Quick Links

Troubleshooting

Related Manuals for Emerson Rosemount 3051S Series

Summary of Contents for Emerson Rosemount 3051S Series

Table of Contents