Emerson Rosemount 3051S Series Reference Manual

Scalable pressure, flow, and level solutions

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Page 1 Reference Manual 00809-0100-4801, Rev CB January 2007 Rosemount 3051S Series Scalable Pressure, Flow, and Level Solutions www.rosemount.com...
Page 3 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Rosemount 3051S Series Scalable Pressure, Flow, and Level Solutions NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
Page 5: Table Of Contents
Reference Manual 00809-0100-4801, Rev CA Rosemount 3051S Series January 2007 Table of Contents SECTION 1 Using This Manual ........1-1 Models Covered.
Page 6 Reference Manual 00809-0100-4801, Rev CA Rosemount 3051S Series January 2007 Detailed Setup ......... . 3-12 Failure Mode Alarm and Saturation .
Page 7 Rosemount 3051S Series Coplanar ..... . A-25 Rosemount 3051S Series In-Line......A-29 Rosemount 3051S Series Liquid Level .
Page 8 Reference Manual 00809-0100-4801, Rev CA Rosemount 3051S Series January 2007 APPENDIX B Approved Manufacturing Locations ......B-1 European Directive Information .
Page 9: Using This Manual
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Section 1 Introduction Using This Manual ....... page 1-1 Models Covered .
Page 10: Models Covered
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 MODELS COVERED The following 3051S pressure transmitters and the Rosemount 300S Housing Kit are covered in this manual. ™ Rosemount 3051S Coplanar Pressure Transmitter Measurement Type Performance Class Differential Gage...
Page 11: Service Support
To expedite the return process outside of the United States, contact the nearest Rosemount representative. Within the United States, call the Emerson Process Management Instrument and Valves Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
Page 12 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007...
Page 13: Overview
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Section 2 Installation Overview ........page 2-1 Safety Messages .
Page 14: Considerations
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Electrical shock can result in death or serious injury. • Avoid contact with the leads and terminals. Process leaks could result in death or serious injury. • Install and tighten all four flange bolts before applying pressure.
Page 15: Draft Range
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 NOTE When the transmitter is mounted on its side, position the Coplanar flange to ensure proper venting or draining. Mount the flange as shown in Figure 2-3 on page 2-10, keeping drain/vent connections on the bottom for gas service and on the top for liquid service.
Page 16 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 2-1. HART Installation Flowchart START HERE Bench Calibration? Field Install Configure Security and Alarm Configure (page 2-13) Verify (Section 3 ) Mount Transmitter Review (page 2-6) Set Units Transmitter...
Page 17: Installation Procedures
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 INSTALLATION For dimensional drawing information refer to Appendix A: Specifications and Reference Data on page A-16. PROCEDURES Process Flange Orientation Mount the process flanges with sufficient clearance for process connections.
Page 18: Mount The Transmitter
Carbon steel bolts do not require lubrication. No additional lubricant should be applied when installing either type of bolt. Bolts supplied by Emerson Process Management are identified by their head markings: Carbon Steel (CS) Head Markings...
Page 19 Rosemount 3051S Series January 2007 Bolt Installation Only use bolts supplied with the Rosemount 3051S or sold by Emerson Process Management as spare parts. When installing the transmitter to one of the optional mounting brackets, torque the bolts to 125 in-lb.
Page 20 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 GAGE/ABSOLUTE TRANSMITTER DIFFERENTIAL TRANSMITTER Drain/Vent Plug Drain/Vent Drain/Vent 1.75 (44) x 4 1.50 (38) x 2 1.50 (38) x 4 1.75 (44) x 4 NOTE Dimensions are in inches (millimeters).
Page 21 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Impulse Piping The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. There are five possible sources of error: pressure transfer, leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, density variations between the legs, and plugged impulse piping.
Page 22 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Mounting Requirements Impulse piping configurations depend on specific measurement conditions. Refer to Figure 2-3 for examples of the following mounting configurations: Liquid Flow Measurement • Place taps to the side of the line to prevent sediment deposits on the process isolators.
Page 23: Process Connections
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 2-4. In-Line Installation GAS OR LIQUID GAS SERVICE LIQUID OR STEAM Examples SERVICE SERVICE Process Connections 3051S transmitter flange process connection size is –18 NPT. Flange adapters with –14 NPT connections are available as the D2 option. Use your plant-approved lubricant or sealant when making the process connections.
Page 24: Consider Housing Rotation
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Failure to install proper flange adapter O-rings can cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below.
Page 25: Configure Security And Alarm
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 1. Loosen the housing rotation set screw. 2. First rotate the housing clockwise to the desired location. If the desired location cannot be achieved due to thread limit, rotate the housing counter clockwise to the desired location (up to 360°...
Page 26 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 2-6. Switch and jumper configuration (option D1) PlantWeb Housing Junction Box Housing Switches Jumpers Alarm Security Security Alarm Slide the security and alarm Pull the pins out and rotate 90° into...
Page 27: Connect Wiring And Power Up
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Right click on the device and select “Configure” from the menu. 1. In the “Device” tab, use the “Local keys” drop down menu to select Enable or Disable and click Apply.
Page 28 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 1. Remove the housing cover on terminal compartment side. Do not remove the cover in explosive atmospheres when the circuit is live. Signal wiring supplies all power to the transmitter.
Page 29: Remote Display Wiring And Power Up
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Remote Display Wiring The Remote Mount Display and Interface system consists of a local transmitter and a remote mount LCD display assembly. The local 3051S and Power Up transmitter assembly includes a Junction Box housing with a three position terminal block integrally mounted to a SuperModule.
Page 30 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 2-8. Remote Mount Display wiring diagram Junction Box Housing Remote Mount Display (white) 24 AWG (blue) 24 AWG (black) 22 AWG (red) 22 AWG 4-20 mA NOTE Wire colors provided above are per Belden 3084A DeviceNet cable. Wire color may vary depending on cable selected.
Page 31: Quick Connect Wiring
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Quick Connect Wiring As standard, the 3051S Quick Connect arrives properly assembled to the SuperModule and is ready for installation. Cordsets and Field Wireable Connectors (in shaded area) are sold separately.
Page 32: Grounding
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Grounding Transmitter Case Always ground the transmitter case in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include: •...
Page 33: Rosemount 305 Integral Manifold Installation Procedure
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 2-11. Optional LCD Display LCD Display Meter Cover ROSEMOUNT 305, 306 The Rosemount 305 is available in two designs: Traditional and Coplanar. The traditional 305 Integral Manifold can be mounted to most primary AND 304 MANIFOLDS elements with mounting adapters in the market today.
Page 34: Rosemount 306 In-Line Manifold Installation Procedure
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 NOTE Always perform a zero trim on the transmitter/manifold assembly after installation to eliminate mounting effects. See Section 4 Operation and Maintenance, “Zero Trim” on page 4-6. Rosemount 306 In-Line The 306 Manifold is for use only with a 3051S In-line transmitter.
Page 35: Manifold Operation
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Manifold Operation Three-valve configuration shown. In normal operation the two block valves between the process and instrument ports will be open and the equalizing valve(s) will be closed. Drain/ Drain/...
Page 36 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 The manifold valves are now in the proper configuration for zeroing the transmitter. To return the transmitter to Drain/ service, close the equalizing valve(s) first. Drain/ Vent Vent Valve Valve...
Page 37: Overview
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Section 3 Configuration Overview ........page 3-1 Safety Messages .
Page 38: Commissioning On The Bench With Hart
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 COMMISSIONING ON Commissioning consists of testing the transmitter and verifying transmitter configuration data. 3051S transmitters can be commissioned either before or THE BENCH WITH HART after installation. Commissioning the transmitter on the bench before installation using a 375 Field Communicator or AMS ensures that all transmitter components are in working order.
Page 39: Wiring Diagrams
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Wiring Diagrams Bench Hook-up Connect the bench equipment as shown in Figures 3-1 and 3-2, and turn on the HART Communicator by pressing the ON/OFF key or log into AMS. The HART Communicator or AMS will search for a HART-compatible device and indicate when the connection is made.
Page 40: Review Configuration Data
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 REVIEW NOTE Information and procedures in this section that make use of HART CONFIGURATION DATA Communicator fast key sequences and AMS assume that the transmitter and communication equipment are connected, powered, and operating correctly.
Page 41: Hart Communicator
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 HART COMMUNICATOR (Version 1.8) Menu Tree 1. PROCESS 1. Pressure VARIABLES 2. Percent of Range 3. Analog Output 4. Sensor Temperature 5. Scaled Variable 6. Process Variable is 1. Self test 2.
Page 42: Fast Key Sequence
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Fast Key Sequence The following menu indicates fast key sequences for common functions. A check ( ) indicates the basic configuration parameters. At minimum, these parameters should be verified as part of the configuration and startup procedure.
Page 43: Check Output
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 CHECK OUTPUT Before performing other transmitter on-line operations, review the digital output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables. Process Variables The process variables for the 3051S provide transmitter output, and are continuously updated.
Page 44: Basic Setup
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 BASIC SETUP Set Process Variable The PV Unit command sets the process variable units to allow you to monitor your process using the appropriate units of measure. Units Fast Keys 1, 3, 2 HART Communicator v1.8...
Page 45: Rerange
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 3-3. Square Root Output Transition Point Sq. Root Full Scale Full Scale Curve Flow (%) Output (mA dc) Sq. Root Curve Transition Point Transition Point Linear Section Slope=42 Slope=1...
Page 46 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Rerange with a HART Communicator v1.8 Only Fast Keys 1, 2, 3, 1, 1 The easiest and most popular way to rerange is to use the HART Communicator only. This method changes the values of the analog 4 and 20 mA points independently without a pressure input.
Page 47: Damping
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Rerange with AMS v7.0 only Right click on the device and select “Configure” from the menu. In the Basic Setup tab, locate the Analog Output box and perform the following procedure: 1.
Page 48: Detailed Setup
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 LCD Display Configuration with HART Communicator v1.8 Fast Keys 1, 3, 7 The factory default LCD display setting is engineering units. The Meter Options command allows customization of the LCD display to suit application requirements.
Page 49: Alarm And Saturation Level Configuration
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table 3-1. Rosemount (Standard) Alarm and Saturation Level 4–20 mA Saturation 4–20 mA Alarm Values ≤ 3.75 mA 3.9 mA ≥ 21.75 mA High 20.8 mA Table 3-2. NAMUR-Compliant Alarm and Saturation Values Level 4–20 mA Saturation...
Page 50: Alarm And Saturation Levels For Burst Mode
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 AMS v7.0 Right click on the device, select “Device Configuration”, then select “Alarm/Saturation Levels,” then “Alarm Levels” from the menu 1. Click Next after setting the control loop to manual.
Page 51: Process Alerts
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 This feature is also useful in testing the reaction of the control system to a transmitter in an alarm state. To verify the transmitter alarm values, perform a loop test and set the transmitter output to the alarm value (see Table 3-1, Table 3-2, and Table 3-3 on page 3-13, and “Loop Test”...
Page 52: Scaled Variable Configuration
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Scaled Variable The scaled variable configuration allows the user to create a relationship/conversion between the pressure reading and custom units. Configuration Fast Keys The scaled variable configuration defines the following items: 1, 4, 3, 4, 7 •...
Page 53 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 5. Enter pressure value position 1. Pressure values must be within the range of the transmitter. a. (If performing a Linear Function) Enter the lower known value point considering any linear offset.
Page 54 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 AMS v7.0 Right click on the device and select “Device Configuration” then select “SV Config” from the menu 1. Click Next after setting the control loop to manual. 2. Enter desired scaled variable units in “Enter SV units” box and click Next.
Page 55: Re-Mapping
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 DP Flow Example A differential transmitter is used in conjunction with an orifice plate in a flow application where the differential pressure at full scale flow is 125 inH2O. In this particular application, the flow rate at full scale flow is 20,000 gallons of water per hour.
Page 56: Sensor Temperature Unit
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 AMS v7.0 Right click on the device and select “Configure”. 1. In “Basic Setup” tab, locate “Variable Mapping” box. 2. Choose desired primary variable. 3. Choose desired secondary variable. 4. Choose desired tertiary variable.
Page 57: Loop Test
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Loop Test The Loop Test command verifies the output of the transmitter, the integrity of the loop, and the operations of any recorders or similar devices installed in the Fast Keys 1, 2, 2 loop.
Page 58: Advanced Functions For Hart Protocol
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 5. Check the reference meter installed in the test loop to verify that it displays the commanded output value. a. If the values match, the transmitter and the loop are configured and functioning properly.
Page 59 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 5. Locate the saved transmitter configuration file. a. Select “Offline” b. Select “Saved Configuration” c. Select either “Internal Flash Contents” or “Configuration EM Contents” depending on where the configuration was stored per step 2b.
Page 60: Burst Mode
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 AMS v7.0 Applying a User Configuration Any amount of user configurations can be created for the application. They can also be saved, and applied to connected devices or to devices in the Device List or Plant Database.
Page 61: Multidrop Communication
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 1. In the “HART” tab, use the drop down menu to select “Burst Mode ON or OFF.” For “Burst option” select the desired properties from the drop down menu. Burst options are as follows: •...
Page 62: Changing A Transmitter Address
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 The 3051S is set to address zero (0) at the factory, which allows operation in the standard point-to-point manner with a 4–20 mA output signal. To activate multidrop communication, the transmitter address must be changed to a number from 1 to 15.
Page 63: Overview
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Section 4 Operation and Maintenance Overview ........page 4-1 Calibration for HART Protocol .
Page 64: Calibration Overview
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table 4-1. Recommended Calibration Tasks Transmitter Bench Calibration Tasks Field Calibration Tasks 1. Set output configuration parameters: 1. Reconfigure parameters if necessary. 3051S_ CD 3051S_ CG a. Set the range points.
Page 65 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Calibrate the sensor • Sensor Trim (page 4-6) • Zero Trim (page 4-6) Calibrate the 4–20 mA output • 4–20 mA Output Trim (page 4-8); or • 4–20 mA Output Trim Using Other Scale (page 4-9) Figure 4-1 on page 4-3 illustrates 3051S transmitter data flow.
Page 66: Determining Calibration Frequency
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Determining Calibration Calibration frequency can vary greatly depending on the application, performance requirements, and process conditions. Use the following Frequency procedure to determine calibration frequency that meets the needs of your application.
Page 67: Choosing A Trim Procedure
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Choosing a Trim To decide which trim procedure to use, you must first determine whether the analog-to-digital section or the digital-to-analog section of the transmitter Procedure electronics needs trimming. Refer to Figure 4-1 and perform the following procedure: 1.
Page 68: Zero Trim
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Zero Trim NOTE The transmitter must be within three percent of true zero (zero-based) in order Fast Keys 1, 2, 3, 3, 1 to calibrate with zero trim function. HART Communicator...
Page 69: Recall Factory Trim-Sensor Trim
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 NOTE Select pressure input values so that lower and upper values are equal to or outside the 4 and 20 mA points. Do not attempt to obtain reverse output by reversing the high and low points.
Page 70: Digital-To-Analog Trim
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Digital-to-Analog Trim HART Communicator Fast Keys 1, 2, 3, 2, 1 To perform a digital-to-analog trim with a HART Communicator, perform the following procedure. 1. From the HOME screen, enter the fast key sequence “Digital-to-Analog Trim.”...
Page 71: Digital-To-Analog Trim Using Other Scale
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Digital-to-Analog Trim The Scaled D/A Trim command matches the 4 and 20 mA points to a user selectable reference scale other than 4 and 20 mA (for example, 1 to 5 volts if...
Page 72: Recall Factory Trim-Analog Output
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Recall Factory Trim— The Recall Factory Trim—Analog Output command allows the restoration of the as-shipped factory settings of the analog output trim. This command can Analog Output be useful for recovering from an inadvertent trim, incorrect Plant Standard or...
Page 73 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Example A transmitter with model number 3051S_CD4 will be used in a differential pressure application where the static line pressure is 1200 psi (83 bar). The transmitter output is ranged with 4 mA at 500 inH...
Page 74: Diagnostic Messages
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Diagnostic Messages In addition to output, the LCD display displays abbreviated operation, error, and warning messages for troubleshooting. Messages appear according to their priority; normal operating messages appear last. To determine the cause of a message, use a HART Communicator or AMS to further interrogate the transmitter.
Page 75 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 XMRT INFO A non-volatile memory fault has been detected in the transmitter memory by the memory verification routine. The memory fault is in a location containing transmitter information. To correct this problem, use a HART Communicator or AMS to interrogate and reconfigure the appropriate portion of the transmitter memory.
Page 76: Field Upgrades
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 FIELD UPGRADES Labeling Each housing and each SuperModule is labeled individually, so it is imperative that the approval codes on each label match exactly during upgrade. The label on the SuperModule reflects the replacement model code for reordering an assembled unit.
Page 77: Overview
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Section 5 Troubleshooting Overview ........page 5-1 Safety Messages .
Page 78 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table 5-1. Rosemount 3051S troubleshooting table Symptom Corrective Actions Transmitter milliamp reading is zero Verify power is applied to signal terminals Check power wires for reversed polarity Verify terminal voltage is 10.5 to 42.4 V dc...
Page 79: Disassembly Procedures
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 DISASSEMBLY Do not remove the instrument cover in explosive atmospheres when the circuit is live. PROCEDURES Remove from Service Be aware of the following: • Follow all plant safety rules and procedures.
Page 80: Remove Interface Assembly
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Remove Interface The Standard Interface Assembly, Adjustment Interface Assembly, Safety Certified Electronics Assembly (with yellow casing), or HART Diagnostics Assembly Electronics Assembly (black casing with white label) is located in the compartment opposite the terminal side in the PlantWeb housing.
Page 81: Reassembly Procedures
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 REASSEMBLY IMPORTANT The V-Seal must be installed at the bottom of the housing. PROCEDURES Attach the SuperModule 1. Apply a light coat of low temperature silicon grease to the SuperModule threads and o-ring.
Page 82: Reassemble The Process Flange
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 NOTE If the installation uses a manifold, see “Rosemount 305, 306 and 304 Manifolds” on page 2-21. Reassemble the Process 1. Inspect the SuperModule Teflon O-rings. If the O-rings are undamaged, reusing them is recommended.
Page 83 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table 5-2. Bolt Installation Torque Values Bolt Material Initial Torque Value Final Torque Value CS-ASTM-A445 Standard 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) 316 SST—Option L4 150 in-lb. (17 N-m) 300 in-lb.
Page 84 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007...
Page 85: Safety Messages
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Section 6 Safety Instrumented Systems Safety Messages ....... . . page 6-1 Certification .
Page 86: Certification
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 CERTIFICATION The 3051S safety certified pressure transmitter is certified to: Low Demand; Type B SIL 2 Capability for hardware (single use transmitter) SIL 3 Capability for software (multiple use transmitter)
Page 87: Commissioning
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 COMMISSIONING To commission the 3051S Safety Certified Transmitter, use the HART “Menu Tree” on page 3-5 and “Fast Key Sequence” on page 3-6. NOTE Transmitter output is not safety-rated during the following: configuration changes, multidrop, and loop test.
Page 88: Operation And Maintenance
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Switches installed 1. If using a communicator, use the following fast key sequence to set the Alarm and Saturation values. Alarm Levels - Fast Key; 1, 4, 2, 7, 7 Saturation Levels - Fast Key;...
Page 89: Inspection
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Proof Test 2 This proof test, when combined with the Proof Test 1, will detect over 92% of DU failures not detected by the 3051S_C or 3051S_L automatic diagnostics, and over 95% of DU failures not detected by the 3051S_T automatic diagnostics.
Page 90 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007...
Page 91: Overview
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Section 7 Advanced HART Diagnostics Overview ........page 7-1 HART Diagnostic User Interface .
Page 92: Hart Diagnostic User Interface
The Rosemount 3051S HART Diagnostic transmitter is available with the new Enhanced EDDL interface; DD revision 3051S HDT Dev. 1 Rev. 1 is required. USER INTERFACE The following screen shots are taken from Emerson Process Management’s ™ Device Manager, version 7.6 or higher. Screens from other hosts that support Enhanced EDDL will look very similar.
Page 93: Statistical Process Monitoring
STATISTICAL PROCESS MONITORING Introduction Emerson Process Management has developed a unique technology, Statistical Process Monitoring, that provides a means for early detection of abnormal situations in a process environment. The technology is based on the premise that virtually all dynamic processes have a unique noise or variation signature when operating normally.
Page 94: Overview
(or average) is calculated on the unfiltered pressure signal, the standard deviation calculated from the filtered pressure signal. These statistical values are available via HART and handheld communication devices like the 375 Field Communicator or asset management software like Emerson Process ™ Management’s AMS Device Manager.
Page 95 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 7-3. Block diagram of the Statistical Process Monitoring Standard diagnostic resident in 3051S Outputs HART Diagnostics Transmitter (4-20 mA/HART) Learning Control Module Inputs Baseline Statistical Values Process Calculations Variable...
Page 96 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 7-4. Simplified SPM flowchart Learning/Verifying Monitoring User Initiatives Compute mean (X) σ and std. dev. ( Computer mean, Change Status std. dev. for 3 mins. System Stable? Sufficient “Insufficient Noise? Dynamics”...
Page 97: Assigning Statistical Values To Outputs
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 In the “Monitoring” mode, new mean and standard deviation values are continuously calculated, with new values available every second. The mean value is compared to the baseline mean value. If the mean has changed by a significant amount, the diagnostic can automatically return to the “Learning”...
Page 98: Spm Configuration
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 SPM Configuration Figure 7-6. Main screen for Statistical Process Monitoring Figure 7-6 is the entry screen for the Statistical Process Monitoring diagnostic. This screen is the main screen for the SPM diagnostic results and status.
Page 99 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 7-7. SPM diagnostic configuration screen Learn/Monitor Period: This is the learning and monitoring time period that the SPM diagnostic uses to sample the pressure signal. The mean and standard deviation values determined during the learning period will become the Baseline values.
Page 100 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Detection Configuration Sensitivity configuration contains two functions. The first function establishes the sensitivity/diagnostic trip values. The second determines what action the transmitter is to take if the diagnostic trips. Either of these can be changed at any time without interrupting the diagnostic.
Page 101 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 7-10. SPM Status screen showing the sensitivity settings Table 7-1. Standard Deviation Sensitivity choices (regardless of transmitter type) An 80% change from the baseline value will trip the diagnostic.
Page 102 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 7-11. Sensitivity settings description High Figure 7-11 Illustrates how the sensitivity selection affects the diagnostic trip values. The second configuration setting is the action the transmitter is to take if the diagnostic trips.
Page 103 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table 7-3. SPM Diagnostic Configuration defaults Parameter Default Learning/Monitoring Period 3 minutes High Pass Filter Power Interruption Monitor Variation Change Sensitivity Medium Variation Change Action Alert Mean Change Sensitivity Medium...
Page 104 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Standard Deviation and Mean Verification Criteria The Standard Deviation and Mean configuration parameters define the maximum deviation from the original Baseline values derived during the Learning/Verification Mode. If these maximum values are exceeded, the diagnostic will not start/go to the Monitoring Mode, but will continue Verifying.
Page 105: Spm Operation
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 7-13. Operational The Operational Values screen contains the parameter values used in the Values Screen SPM diagnostic in tabular form. SPM Operation Figure 7-14. Turning on the SPM diagnostic...
Page 106 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Turning ON the SPM Diagnostic The SPM diagnostic is enabled by selecting ON in the “Control” section shown on Figure 7-14. Upon selecting ON in the “Control” section, the diagnostic will automatically begin “Learning” with the following exception: if valid baseline values have been previously established and “Monitor”...
Page 107 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table 7-7. Possible causes of SPM diagnostic events Diagnostic Condition Potential Cause Corrective Action Plugged impulse line (DP Follow facility procedure to check for and clear only) plugged impulse lines. Both lines must be checked as the SPM diagnostic cannot determine if the plug is on the high or low side.
Page 108: Troubleshooting The Spm Diagnostic
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Resetting SPM The two options for resetting the SPM diagnostic are: Reset When Reset is selected the system will ask for confirmation and then will clear the status indicators in the SPM and reset the “Time Since Detection”...
Page 109: Variable Logging
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 VARIABLE LOGGING Overview The 3051S HART Diagnostic transmitter’s Variable Logging can be used in a number of ways. Figure 7-15 shows the Pressure Event Logging screen. Figure 7-16 shows the Temperature Event Logging screen. On both of these screens there are two basics sets of functionality.
Page 110: Temperature Event Log
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Time Outside Sensor Limits gives the operator/maintenance personnel an indication of possible misapplication of the transmitter. The Lower and Upper operate the same. They both include a Time Since 1st Event and Total time.
Page 111: Advanced Process Alerts
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 7-16. Temperature Event Logging screen Time Outside Sensor Limits gives the operator/maintenance personnel an indication of possible misapplication of the transmitter. The Lower and Upper operate the same. They both include a Time Since 1st Event and Total time.
Page 112 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Process alerts can be used in addition to alarms or alerts generated in the control system to indicate problems with the process or installation. For example, the temperature alert can be used to signal operators or maintenance personnel that heat tracing lines need to be turned on in the winter or turned off in the spring.
Page 113 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Figure 7-18. Temperature Process Alerts screen Temperature Alert Setting This is the configuration section for the Temperature Process Alert. Selecting ON enables the diagnostic. The High Alert Value and the Low Alert Value are the trip values for the diagnostic.
Page 114: Overview
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 ROSEMOUNT 333 HART TRI-LOOP CONFIGURATION Overview The Rosemount 333 HART Tri-Loop can be used in conjunction with the Rosemount 3051S with Advanced HART Diagnostics to acquire up to two more variables via 4-20mA analog signals. The additional two outputs are selected by the user and can include: Pressure, Temperature, Scaled Variable, Standard Deviation, or Mean.
Page 115: Other Information
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 OTHER INFORMATION Digital Trim with non-DD The 3051S Pressure Transmitter with Advanced Diagnostics makes use of its Device Description to support an enhanced digital trim function. Use of a based communicators non-DD based host or communicator may require repeat trims to achieve maximum accuracy.
Page 116 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 7-26...
Page 117: Specifications
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Appendix A Specifications and Reference Data Performance Specifications ..... . . page A-1 Functional Specifications .
Page 118 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 (1) (2) (1) (2) (1) (3) Models Ultra Classic Ultra for Flow 3051S_T Ranges 1 - 4 ±0.025% of span. ±0.055% of span. For spans less than 10:1, For spans less than 10:1, ⎛...
Page 119 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Total Performance (1)(2) Models Ultra Classic Ultra for Flow 3051S_ CD Ranges 2-3 ±0.1% of span; for ±50°F (28°C) ±0.15% of span; for ±50°F (28°C) ±0.1% of reading; for ±50°F (28°C) CG Ranges 2-5 temperature changes;...
Page 120 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Ambient Temperature Effect Models Ultra Classic Ultra for Flow 3051S_CD, CG per 50 °F (28 °C) per 50 °F (28 °C) From –40 to 185 °F Range 2 - 5 ±...
Page 121 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Mounting Position Effects Models Ultra, Ultra for Flow, and Classic 3051S_C Zero shifts up to ±1.25 inH O (3,11 mbar), which can be calibrated out; no span effect 3051S_L With liquid level diaphragm in vertical plane, zero shift of up to 1 inH O (25,4 mmH O);...
Page 122: Functional Specifications
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Functional Specifications Range and Sensor Limits Minimum Span 3051S_ Range and Sensor Limits 3051S_ Lower (LRL) Ultra and Ultra for Flow Classic Upper (URL) 3051S_CD 3051S_CG, LG 3051S_LD 0.1 inH 0.1 inH...
Page 123 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Service Liquid, gas, and vapor applications 4–20 mA/HART Zero and Span Adjustment Zero and span values can be set anywhere within the range. Span must be greater than or equal to the minimum span.
Page 124 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 The integral SPM technology calculates the mean and standard deviation of the process variable 22 times per second and makes them available to the user. The 3051S uses these values and highly flexible configuration options for customization to detect many user-defined or application specific abnormal situations (e.g.
Page 125 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Integrator Bock • Compares the integrated or accumulated value from one or two variables to pre-trip and trip limits and generates discrete output signals when the limits are reached. This block is useful for calculating total flow, total mass, or volume over time.
Page 126 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Range 4: 6000 psi (413,7 bar) Range 5: 15000 psi (1034,2 bar) 3051S_LD, LG, LA Limit is flange rating or sensor rating, whichever is lower (see the table below). Standard...
Page 127 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Process Temperature Limits At atmospheric pressures and above. 3051S_C Coplanar Silicone Fill Sensor with Coplanar Flange –40 to 250 °F (–40 to 121 °C) (2)(3) with Traditional Flange –40 to 300 °F (–40 to 149 °C) with Level Flange –40 to 300 °F (–40 to 149 °C)
Page 128: Physical Specifications
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table A-1. Alarm Configuration High Alarm Low Alarm ≥ 21.75 mA ≤ 3.75 mA Default ≥ 22.5 mA ≤ 3.6 mA NAMUR compliant Custom levels 20.2 - 23.0 mA 3.6 - 3.8 mA (1) Analog output levels are compliant with NAMUR recommendation NE 43, see option codes C4 or C5.
Page 129 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Wetted O-rings Glass-filled TFE (Graphite-filled TFE with Isolating Diaphragm code 6) 3051S_L Process Wetted Parts Flanged Process Connection (Transmitter High Side) Process Diaphragms, Including Process Gasket Surface 316L SST, Hastelloy C-276, or Tantalum...
Page 130 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Shipping Weights for 3051S Table A-2. SuperModule Platform weights SuperModule Platform Weight in lb. (kg) Coplanar 3.1 (1,4) In-Line 1.4 (0,6) (1) Flange and bolts not included. Table A-3. Transmitter weights without options...
Page 131 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table A-4. 3051S_L weights without options Flush 2-in. Ext. 4-in. Ext. 6-in. Ext. Flange lb. (kg) lb (kg) lb (kg) lb (kg) 2-in., 150 12.5 (5,7) — — — 3-in., 150 17.5 (7,9)
Page 132: Dimensional Drawings
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 DIMENSIONAL DRAWINGS Dimensions are in inches (millimeters). Process adapters (option D2) and Rosemount 305 integral manifolds must be ordered with the transmitter. PlantWeb Housing with Coplanar SuperModule Platform and 305 Coplanar Integral Manifold 5.21...
Page 133 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Junction Box Housing with Coplanar SuperModule Platform and Coplanar Flange 3.45 (88) 4.20 (107) 8.53 (217) 9.63 (245) 6.44 (164) Quick Connect with Coplanar SuperModule Platform and Coplanar Flange 2.90 (74) 1.50...
Page 134 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Coplanar Flange Mounting Configurations Pipe Mount Panel Mount 4.55 (116) 2.58 (66) 1.92 (49) 6.15 (156) 2.81 (71) 6.25 (159) 4.72 (120) 3.54 (90) A-18...
Page 135 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 PlantWeb Housing with Coplanar SuperModule Platform and 305 Traditional Integral Manifold -14 NPT on mounting adapters 1.63 (41) 3.56 (90) Max open -18 NPT Drain vent valve 2.13 (54) 2.70 (69) 1.05 (27)
Page 136 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Traditional Flange Mounting Configurations Pipe Mount 305 Integral Manifold Panel Mount 10.70 (272) 3.56 Max open 8.18 (208) (90 Max open) 2.62 (67) 1.10 (28) 3.42 (87) 2.62 (67) 7.70 (196) 0.93 (24)
Page 137 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Remote Mount LCD Display and Interface Mounting Configurations Pipe Mount Panel Mount 2.33 5.21 (132) (59) 2.66 4.48 (68) (114) 1.82 (46) 2.66 (68) 6.90 (175) 6.15 (156) 6.25 (159) 4.72 (120)
Page 138 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 In-line Mounting Configurations with Optional Mounting Bracket Pipe Mount Panel Mount 2.58 4.55 (116) (66) 6.25 (159) 6.15 (156) 2.81 (71) 4.72 (120) 6.90 (175) 3.08 (78) A-22...
Page 139 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 3051S_L Liquid Level Flush Flanged Configuration Extended Flanged Configuration 4.20 (107) 4.20 (107) Lower Housing Gasket Extension 2, 4, or 6 (51, 102, or 152) Optional Flushing Connection Ring (Lower Housing) 5.21 (132)
Page 140 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Table A-6. 3051S_L Dimensional Specifications Except where indicated, dimensions are in inches (millimeters). Pipe Flange Bolt Circle Outside No. of Bolt Hole Extension O.D. Gasket Class Size Thickness A Diameter B...
Page 141: Ordering Information
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 ORDERING INFORMATION Rosemount 3051S Series Coplanar Model Transmitter Type 3051S Scalable pressure transmitter Code Performance Class Ultra: 0.025% span accuracy, 200:1 rangedown, 10-year stability, limited 12-year warranty Ultra for Flow: 0.04% reading accuracy, 200:1 rangedown, 10-year stability, limited 12-year warranty Classic: 0.055% span accuracy, 100:1 rangedown, 5-year stability...
Page 142 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Traditional flange –18 NPT Monel 400 Monel 400 Flange Material Drain Vent Bolting Traditional flange –18 NPT 316 SST Hastelloy C-276 Traditional flange 316 SST 316 SST Traditional flange Hastelloy C-276...
Page 143 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Traditional flange bracket, B3 with SST bolts Traditional flange bracket, B1, all SST Traditional flange bracket, B3, all SST Special Configuration (Software) (17) Custom software configuration Note: A Configuration Data Sheet must be completed, see 00806-0100-4801.
Page 144 (17) Not available with output code F or Housing code 01. (18) Valid when SuperModule Platform and housing have equivalent approvals. (19) Requires PlantWeb housing and Hardware Adjustments option code D1. Limited availability depending on transmitter type and range. Contact an Emerson Process Management representative for additional information.
Page 145: Rosemount 3051S Series In-Line
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Rosemount 3051S Series In-Line Model Transmitter Type 3051S Scalable pressure transmitter Code Performance Class Ultra: 0.025% span accuracy, 200:1 rangedown, 10-year stability, limited 12-year warranty Classic: 0.055% span accuracy, 100:1 rangedown, 5-year stability...
Page 146 (16) Remote mount LCD display and interface, no cable; PlantWeb housing, SST bracket, requires 4-20 mA / HART output Note: Use Belden 3084A cable or equivalent. Contact an Emerson Process Management representative for additional information. (16) Remote mount LCD display and interface, 50 ft. (15 m) cable; PlantWeb housing, SST bracket, requires 4-20 mA / HART output (16) Remote mount LCD display and interface, 100 ft.
Page 147 (11) Not available with output code F or Housing code 01. (12) Valid when SuperModule Platform and housing have equivalent approvals. (13) Requires PlantWeb housing and Hardware Adjustments option code D1. Limited availability depending on transmitter type and range. Contact an Emerson Process Management representative for additional information.
Page 148: Rosemount 3051S Series Liquid Level
Rosemount 3051S Series January 2007 Rosemount 3051S Series Liquid Level Select either FF diaphragm seal type (see “Flush Flanged Seal” on page A-33) or for EF diaphragm seal type (see “Extended Flanged Seal” on page A-34) and then finish this selection by choosing transmitter options.
Page 149: Seal Options (Page
(5) Available with output code A only. Available approvals are FM Intrinsically Safe, Non-Incendive (option code I5), ATEX Intrinsically Safe (option code I1), or IECEx Intrinsically Safe (option code I7). Contact an Emerson Process Management representative for additional information. (6) Not recommended for use with spiral wound metallic gaskets (see 1199 product data sheet, document 00813-0100-4016 for additional options).
Page 150: Transmitter Options Continued From Page
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Extended Flanged Seal Code Process Connection Style Extended flanged, Ra 125-250 gasket surface Code Diaphragm Seal Size (High Side) 3-in./DN 80, 2.58-in. diaphragm 4-in./DN 100, 3.5-in. diaphragm Code Flange Rating (High Side)
Page 151 Remote mount LCD display and interface, no cable; PlantWeb housing, SST bracket, requires 4-20 mA / HART output Note: Use Belden 3084A cable or equivalent. Contact an Emerson Process Management representative for additional information. Remote mount LCD display and interface, 50 ft. (15 m) cable; PlantWeb housing, SST bracket, requires 4-20 mA / HART output Remote mount LCD display and interface, 100 ft.
Page 152 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Terminal blocks (12) Transient terminal block (13) ® Terminal block with WAGO spring clamp terminals (13) Transient terminal block with WAGO spring clamp terminals Conduit Electrical Connector (14) ® M12, 4-pin, Male Connector (eurofast (14) ®...
Page 153: Rosemount 300S Series Housing "Kit
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Rosemount 300S Series Housing “Kit” Model 300S Housing “Kit” for Rosemount 3051S Scalable Pressure Transmitter Code Housing Style Material Conduit Entry PlantWeb housing Aluminum –14 NPT PlantWeb housing Aluminum M20 x 1.5 (CM20)
Page 154 (1) Material specified is cast as follows: CF-3M is the cast version of 316L SST. For housing, material is aluminum with polyurethane paint. (2) Available with output code A only. Not available with approvals. Contact an Emerson Process Management representative for additional information.
Page 155: Exploded View Diagram
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 EXPLODED VIEW The following drawing shows the name and location for commonly ordered spare parts. DIAGRAM PlantWeb Housing Terminal Block Cover O-ring Transmitter Electronics Cover Module O-Ring Coplanar Flange Process Flange O-Ring...
Page 156: Spare Parts
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 SPARE PARTS See Rosemount 3051S_C, 3051S_T & 3051S_L ordering tables in Appendix A (A-25, A-29, and A-32 respectively) for ordering spare sensor modules. - Typical Model Number 3051S1CD2A2000A00 Electronics Board Assembly Hardware (PlantWeb® Housing)
Page 157 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Junction Box Remote Communications Transient Terminal Block 03151-9000-1011 Assembly Covers Aluminum Electronics Cover; Cover and O-ring 03151-9030-0001 316L SST Electronics Cover; Cover and O-ring 03151-9030-0002 Housing Miscellaneous External Ground Screw Assembly (Option D4): Screw, clamp,...
Page 158 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 SST Bolts, Graphite TFE O-Rings SST Adapters 03031-1300-0112 Hastelloy Adapters 03031-1300-0113 Monel Adapters 03031-1300-0114 Ni Plated CS Adapters 03031-1300-0115 Flange Adapter Union Part Number Nickel-plated Carbon Steel 03151-9259-0005 316 SST...
Page 159 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Bolt Kits COPLANAR FLANGE Flange Bolt Kit {44 mm (1.75 in.)} Carbon Steel (set of 4) 03151-9280-0001 316 SST (set of 4) 03151-9280-0002 ANSI/ASTM-A-193-B7M (set of 4) 03151-9280-0003 Monel (set of 4) 03151-9280-0004 Flange/Adapter Bolt Kit {73 mm (2.88 in.)}...
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Page 161: Approved Manufacturing Locations
Beijing Rosemount Far East Instrument Co., LTD — Beijing, China European Directive The EC declaration of conformity for all applicable European directives for this product can be found at www.rosemount.com. A hard copy may be obtained by contacting an Emerson Process Information Management representative.
Page 162 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Canadian Standards Association (CSA) Explosion-proof for Class I, Division 1, Groups B, C, and D; Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G; suitable for Class I, Division 2, Groups A, B, C, and D, when installed per Rosemount drawing 03151-1013, CSA Enclosure Type 4X;...
Page 163 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Special conditions for safe use (x) 1. The user must ensure that the maximum rated voltage and current (42.4 volts, 22 milliampere, DC) are not exceeded. All connections to other apparatus or associated apparatus shall have control over this voltage and current equivalent to a category “ib”...
Page 164 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Japanese Certifications JIS Flameproof Ex d IIC T6 Certificate Description TC15682 Coplanar with Junction Box Housing TC15683 Coplanar with PlantWeb Housing TC15684 Coplanar with PlantWeb Housing and LCD Display TC15685...
Page 165 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 IECEx Certifications I7/IG IECEx Intrinsic Safety Certificate No.: IECExBAS04.0017X Ex ia IIC T5 (T = -60 °C to 40 °C) -HART/Remote Display/Quick Connect/ HART Diagnostics Ex ia IIC T4 (T = -60 °C to 70 °C) -HART/Remote Display/Quick Connect/...
Page 166: Installation Drawings
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 INSTALLATION DRAWINGS Factory Mutual (FM)
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Page 183: Canadian Standards Association (Csa
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Canadian Standards Association (CSA) B-23...
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Page 196: Kema
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 KEMA B-36...
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Page 199: European Atex Directive Information
Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 EUROPEAN ATEX DIRECTIVE INFORMATION CENELEC/BASEEFA Rosemount 3051S pressure transmitters that have the following label attached, have been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No.
Page 200 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 Type n housing label • Marking for explosion protection: II 3 G ≤ amb ≤ EEx nL IIC T5 (-40 °C 70 °C) Ui = 45 Vdc MAX BASEEFA ATEX certificate number: BAS01ATEX3304X Dust housing label •...
Page 201 Reference Manual 00809-0100-4801, Rev CB Rosemount 3051S Series January 2007 CENELEC/KEMA The Rosemount 3051S and 300S pressure transmitters that have the Flameproof following label attached, have been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No.
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Page 203 Reference Manual 00809-0100-4801, Rev CA Rosemount 3051S Series January 2007 Index Configuration . . . 3-13 Alarm and saturation Address Failure mode alarm and saturation ... 3-26 Applying a user configuration .
Page 204 Reference Manual 00809-0100-4801, Rev CA Rosemount 3051S Series January 2007 ..2-17 ... .2-7 Remote Meter Wiring Torque values ..3-8...
Page 206 PlantWeb is a mark of one of the Emerson Process Management companies. HART is a registered trademark of the HART Communications Foundation. ASP Diagnostics Suite is a trademark of one of the Emerson Process Management companies. Hastelloy C and Hastelloy C-276 are registered trademarks of Cabot Corp.