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PR0710
PR0711
Intuitive Mercury TDB Controller
Resource Data Management Ltd.
80 Johnstone Avenue,
Hillington Industrial Estate,
Glasgow, Scotland, G52 4NZ, UK
+44(0)141 810 2828
sales@resourcedm.com
Installation & User Guide
Resource Data Management
UK OFFICE
US OFFICE
Resource Data Management USA Inc.
100 North 6th Street,
Suite 630B,
Minneapolis, MN 55403, USA
+1 612 354 3923
usasales@resourcedm.com
PR0750-TDB
PR0751-TDB
PR0760-TDB
PR0761-TDB
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Table of Contents
Related Manuals for Resource Data Management PR0750-TDB
Summary of Contents for Resource Data Management PR0750-TDB
- Page 1 Intuitive Mercury TDB Controller Installation & User Guide Resource Data Management UK OFFICE US OFFICE Resource Data Management Ltd. Resource Data Management USA Inc. 80 Johnstone Avenue, 100 North 6th Street, Hillington Industrial Estate, Suite 630B, Glasgow, Scotland, G52 4NZ, UK Minneapolis, MN 55403, USA +44(0)141 810 2828...
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Page 2: Table Of Contents
Compatible Network Interfaces ..........................5 Inputs & Outputs Descriptions ..........................5 Compatible Remote Displays ............................ 5 Intuitive Mercury TDB Display (PR0750-TDB) ......................6 Intuitive Mercury Physical IO ............................. 6 Intuitive Mercury Network Expansion Options ......................7 Intuitive Mercury TDB with Daughter Board Option....................7 Daughter Board Connection Details .......................... - Page 3 Intuitive Mercury 6-5M Controller with TDB Digital Input................................22 Digital Output ................................23 Network Analogue In ............................... 23 Network Digital In ..............................23 Pulse Input................................23 GP Timer 3 Block ..............................24 Df Signal .................................. 24 Control State................................25 Humidistat Display ..............................25 Mercury 2 Display ..............................
- Page 4 Intuitive Mercury 6-5M Controller with TDB Create a Custom Block ............................42 Shortcuts ................................... 43 Split Wire ..................................43 Set Block (Analogue) ..............................43 Set Block (Digital) ..............................44 Show Names ................................44 Find/Replace ................................44 Finding an Item ................................ 44 Replacing an Item ..............................
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Page 5: The Intuitive Mercury Range
Intuitive Mercury 6-5M Controller with TDB The Intuitive Mercury Range From Resource Data Management Intuitive Mercury TDB Controller The Intuitive Mercury Controller with Data Builder is a versatile device intended for user programming. Some example applications are HVAC, BMS and Refrigeration. The controller has 6 analogue probe inputs, which can also be used as volt free digital inputs, 5 relay outputs with on board fusing as standard. -
Page 6: Intuitive Mercury Tdb Display (Pr0750-Tdb)
Intuitive Mercury 6-5M Controller with TDB Intuitive Mercury TDB Display (PR0750-TDB) Intuitive Front Display Features MERCURY CONTROLLER LED’s: - Valve Icon Fans Icon Lights Icon Defrost Icon Keys On-Line Service Alarm Main Display HACCP 4 character LED display When viewing numerical values on the display it will allow from -99.9 to 999.9 Or -999 to 9999 depending on... -
Page 7: Intuitive Mercury Network Expansion Options
Intuitive Mercury 6-5M Controller with TDB Intuitive Mercury Network Expansion Options RS232 Network Card (Default) IP Network Card (PR0770) The Intuitive Mercury is supplied with an RS232 Network Activity Network Card fitted as standard. Some example Network optional network cards are shown below Rotary Address Collision LED Switches... -
Page 8: Daughter Board Connection Details
Intuitive Mercury 6-5M Controller with TDB Daughter Board Connection Details 1x 4-20mA Input & Probe Input 3x Temperature Probe Input 1x 0-5/0-10Vdc Input & 1x Probe Input 2x 0-5V/0-10Vdc Input 2x 0-5V/0-10Vdc Output 1x 0-5V/0-10Vdc Input & 1x 0-5V/0-10Vdc Output 1x 4-20mA Input &... -
Page 9: Getting Started
Once the controller has been assigned an IP address a program can then be developed using TDB Control Editor and uploaded to that IP address. To obtain the latest TDB Control editor software navigate to the software download section of the Resource Data Management website. www.resourcedm.com Once installed start the control editor software application, a typical screen shot is shown below. -
Page 10: Control Editor Appearance
Intuitive Mercury 6-5M Controller with TDB Control Editor Appearance Intuitive Mercury TDB Controller View. Screen is blank till blocks are added Work Space Menu Items (Floating) This is the screen where the Data Builder program is developed Note: There are 2048 blocks maximum available for use in a program, though this can be less depending on the type of blocks used. Note: There can be 64 visible parameters allowed in the program (If more than 64 Setting Blocks are used they would have to be set as Internal) Note: There can be 20 external I/O available. -
Page 11: File Menu Option
Intuitive Mercury 6-5M Controller with TDB File Menu Option Select “File” and the following options are available:- Create a new TDB program or new Custom Block. Open Open an existing TDB program from your PC/Laptop. Save Save changes to the currently opened TDB program. Save As Save a new Program. -
Page 12: Input / Output - Ordering
Intuitive Mercury 6-5M Controller with TDB Input / Output - Ordering Automatic The inputs, outputs and parameters appear on the Data Manager Values and Settings screens. Priority is given to the blocks as they appear from left to right (Appears at top of list) If two blocks share the same X-axis coordinates’ then priority is given to the block that appears first when viewed from top to bottom. -
Page 13: Designing The Application
Intuitive Mercury 6-5M Controller with TDB Designing the Application General editing principles Mouse Action Result Left double click on object Opens object properties box Left click and hold-drag-release Moves object Left click hold-drag-release on wire connection points (nodes) Wire objects point to point Blue points to blue, or red to red Note: Red to blue and blue to red connections are not allowed Left click hold-drag-release on wire connection, then workspace (not... -
Page 14: Program Settings
Intuitive Mercury 6-5M Controller with TDB Program Settings Right click on the work space and select “Settings…” The following options will be shown. Host Set depending on the controller hardware configuration Program Description Enter a suitable description for the TDB program created. Program Options Temp. -
Page 15: Configuring The Blocks
Intuitive Mercury 6-5M Controller with TDB Configuring the Blocks Generally Some types of blocks have an associated properties box use this to configure the block. Property Box An example of a properties box assigned to an Input is shown opposite: - Name Field Type in the name of the item or leave the default name Unit’s field... -
Page 16: Setup Through Front Buttons
Intuitive Mercury 6-5M Controller with TDB Setup through front buttons Intuitive MERCURY CONTROLLER To enter setup mode, hold the Enter and Down ENTER buttons together for approximately 3 seconds until the message “Ent” appears on the display. Now press the Enter button again to enter the function ... -
Page 17: Ip-L
Intuitive Mercury 6-5M Controller with TDB IP-L To configure the communication module or network card for IP-L, set all three rotary switches to zero. The module should then be connected to the controller. In the case of an Intuitive Mercury controller where the network card is already fitted, the controller should be powered off, all three rotary switches set to zero and the controller powered on. -
Page 18: Wifi Key
Intuitive Mercury 6-5M Controller with TDB Communicating with the controller and gaining access to the controller’s web page can be done in three ways; Setting up a WiFi access point with SSID and passcode ‘RDMInstall’ / RDMInstall’ and using the default settings of the controller. -
Page 19: Toolbox Menu Items
Intuitive Mercury 6-5M Controller with TDB Toolbox Menu Items Selection tool Building blocks (right click for sub menu's) Static Text Zoom in/out Shortcut block Setting Block Online Mode Run Simulation The floating toolbox also shows the current number of blocks used in the PLC program. Selection Tool Left click on this icon to select the "selection tool", use this (left click and hold) to move items around on the workspace (release). -
Page 20: Static Text
Intuitive Mercury 6-5M Controller with TDB Static Text Left click on the item to use static text, left click on the workspace to drop a "static text" line. Further left clicks will continue to give this option. Once the "static text block" is on the workspace, it can be edited with text of your choice. Zoom In/Out Left click on this icon to use the Zoom tool. -
Page 21: I/O Objects & Properties
Intuitive Mercury 6-5M Controller with TDB I/O Objects & Properties Analogue Input Icon Properties Fixed inputs are the Intuitive Mercury TDB Controller built in Inputs. Input: Select the input from the drop-down menu. If a probe has been selected, select the probe type*. *Probe types: - ... -
Page 22: Analogue Output
Intuitive Mercury 6-5M Controller with TDB Analogue Output Icon Fixed Properties Type is fixed Board: Will be 0 Output: Will be Volts Output or mA Output, depending on daughter board fitted. Analogue outputs need to be defined “Output Mode” is fixed as V or mA depending on daughter board fitted. -
Page 23: Digital Output
Intuitive Mercury 6-5M Controller with TDB Digital Output Icon Properties Output: Select which output is to be used from the drop-down menu Tick the invert output box to invert the relay operation Network Analogue In Icon Properties Network Analogue inputs can be used to map analogue values from a Data Builder program running on a Data Manager to an Intuitive Mercury TDB controller Please see the following section that outlines the setup process. -
Page 24: Gp Timer 3 Block
Intuitive Mercury 6-5M Controller with TDB GP Timer 3 Block Icon Properties The GP Timer 3 Block has a single on and off each day. Enter the on time and off time in hh:mm for each day. The block has an output to indicate the timer state, the output is active when the timer is on and the output is deactivated when the timer is off. -
Page 25: Control State
Intuitive Mercury 6-5M Controller with TDB Control State Icon Properties The Control State block allows the user to define the current status of a TDB program. When a block is placed in a TDB program a new field appears in control summary page called State. -
Page 26: Mercury 2 Display
Intuitive Mercury 6-5M Controller with TDB Mercury 2 Display Icon Properties Display Input Valve LED Enter Key Output Fans LED Hash Key Output Network LED Up Key Output Service LED Down Key Output HACCP Key Switch Output Defrost LED Lights LED Alarm LED Note: Display Inputs will show numbers only. -
Page 27: Or Blocks
Intuitive Mercury 6-5M Controller with TDB OR Blocks Icon Icon Icon Output Output Output NOT Block & Exclusive OR Block Icon Icon Output Output Mathematical Blocks (+, - , x, ÷ blocks) Icon Icon Icon Icon Output = A – B Output = A ÷... -
Page 28: Absolute (Abs) Block
Intuitive Mercury 6-5M Controller with TDB Absolute (abs) Block Icon Output = A absolute The absolute block converts a value entered at “A” to an absolute value, e.g. a negative value becomes a positive value. X to the Power of Y (x An X block gives a value of X to the power of Y, in other words X multiplied by itself Y amount of times. -
Page 29: Average & Limit Blocks
Intuitive Mercury 6-5M Controller with TDB Average & Limit blocks Icon Icon Icon Icon Output = (A + B) ÷ 2 Output = (A + B + C) ÷ 3 Output = (A + B + C + D) ÷ 4 If A >... -
Page 30: Filter
Intuitive Mercury 6-5M Controller with TDB Filter Icon Properties The filter block can be used as a damping factor. Rate How often the calculation occurs (in seconds). T Const. The time constant used Min Value Minimum value expected. Max Value Maximum value expected. -
Page 31: Algebra
Intuitive Mercury 6-5M Controller with TDB Algebra Icon Properties This block has 5 variable analogue inputs and will perform calculations including Addition, Subtraction, Multiplication, Division and raising a number to the power of x. The digital input F holds the result regardless of the values updating on the analogue inputs. -
Page 32: Time Blocks
Intuitive Mercury 6-5M Controller with TDB Time Blocks Delay On Timer Icon Input Output Delay Input A: Digital input Input B: Reset Input C: Delay value Pulse Timer Icon Delay Input A: Digital input Input B: Reset When the input is activated the output will turn on. The Output will return to the “off” state when the delay expires or the input is removed before the delay expires or the Input C: Delay value reset is activated before the delay expires. -
Page 33: Change Over
Intuitive Mercury 6-5M Controller with TDB Change Over Icon Properties Input: Demand required. Either Enable 1 or 2 will be turned on when this input is activated and will off when the input is deactivated. The output activated will vary depending on whether or not the Swap input has been enabled. -
Page 34: Date Time Block
Intuitive Mercury 6-5M Controller with TDB Date Time Block Icon Properties Provides the time in: - Seconds 0-59 Minutes 0-59 Hours 0-24 Provides the date in the format: - 0-31 Month 0-12 Year 0-99 The “DST” output comes on when daylight saving time is in force. The “Since Midnight”... -
Page 35: Daylight Block
Intuitive Mercury 6-5M Controller with TDB Daylight Block Icon Properties The Daylight block can be used to provide an indication of daylight and twilight hours for a given geographical location. Note the information provided by this block should be used as a guide only. Latitude: Enter the current Latitude coordinate, using decimal degrees, of the Mercury Intuitive TDB controller. -
Page 36: Schedule
Intuitive Mercury 6-5M Controller with TDB Schedule Icon Properties The Schedule block can be used to signal a number of events every specified number of days. The Mercury 2 TDB controller’s real time clock is used to determine the current time. Start: Enter the initial start time. -
Page 37: Functional Blocks
Intuitive Mercury 6-5M Controller with TDB Functional Blocks Alarm block The alarm block is used to indicate an alarm; it’s activated by the switch input and can have an alarm delay assigned by using a setting block on the delay input. The alarm can have a “type” assigned by editing the properties box. Note: There can be a maximum of 20 Alarm Blocks in a program. -
Page 38: Digital Edge Block
Intuitive Mercury 6-5M Controller with TDB Digital Edge Block Icon Properties The block is used to detect the rising and falling edge of a digital signal. On the rising edge of the input signal the “Edge” and “Rising” outputs will Edge pulse Hi for 0.1 seconds Edge... -
Page 39: Direct On/Off
Intuitive Mercury 6-5M Controller with TDB Direct On/Off Icon Diff above Set Point Diff below Input A: Analogue input Input B: Set Point Input C: Diff above SP Input D: Diff below SP Output Direct PID Icon Properties This block performs a PID control function where the set-point, proportional, integral and derivative values can be assigned. -
Page 40: Levels
Intuitive Mercury 6-5M Controller with TDB Levels Icon Properties Input: Analogue Signal Enable: When the input is activated it enables the checking features of the Input block. Note if disabled the analogue value is still fed through to the “Value” output. Enable Value Delay:... -
Page 41: Comfort Block
Intuitive Mercury 6-5M Controller with TDB Comfort Block Icon Properties Humidity will affect the temperature output by the comfort index. See: Appendix 1 Input A: Temperature Input B: Humidity Output: Comfort temperature Offline Block Icon Properties Block Name can be changed. When communications are lost between the Intuitive Mercury TDB controller and the front-end the Output... -
Page 42: Custom Blocks
Intuitive Mercury 6-5M Controller with TDB Custom Blocks Create a Custom Block Icon To create a Custom Block (The icon to the left shows a custom block with 2 Analog Inputs, 2 Digital Inputs, 1 Analog Output and 1 Digital Output) Analogue Input 1 Analogue Input 2 From the file menu option, select file and click on new. -
Page 43: Shortcuts
Intuitive Mercury 6-5M Controller with TDB Shortcuts Icon Properties Use shortcuts to wire 2 points together instead of a wire. Select "Receiver" for outputs and "Producer" for inputs. Once a receiver has been configured, the producer will have a list of available receivers. Split Wire Right clicking on any wire connection will give a “Delete wire”... -
Page 44: Set Block (Digital)
Intuitive Mercury 6-5M Controller with TDB Set Block (Digital) Icon Properties Change an analogue set block to a digital set block by changing the “Type” to “Digital”. The setting icon will change to a blue colour. Check the "Internal" box to prevent this value being displayed within the I/O list of values. -
Page 45: Replacing An Item
Intuitive Mercury 6-5M Controller with TDB Replacing an Item Select the “Replace” tab and enter the name of the item you want to find. Enter the name you want to replace it with. Selecting the “Replace” button will highlight the target in yellow, clicking the “Replace”... -
Page 46: Network Analogue Input
Intuitive Mercury 6-5M Controller with TDB Network Analogue Input The network analogue input block can be used to receive analogue values sent from a Data Manager. Once the controller is logged onto a Data Manager, Data Builder programs running within the Data Manager can be used to map analogue values to the controller. Refer to the Data Manager Data Builder user guide for further details. -
Page 47: Network Digital Input
Intuitive Mercury 6-5M Controller with TDB Network Digital Input Network digital inputs can be used to map digital values from a program running on a Data Manager to a Mercury TDB controller. Right click on the icon and select “properties”. Output Here the user can define the Input name. -
Page 48: Specification
Intuitive Mercury 6-5M Controller with TDB Specification Intuitive Mercury TDB Controller Power requirements Supply Voltage Range 100 - 240 Vac ±10% Supply Frequency 50 - 60 Hz Maximum supply current 2 Amps Typical supply current <1 Amp General Operating temperature range C to +60 Storage temperature range C to +65... -
Page 49: Dimensions
Intuitive Mercury 6-5M Controller with TDB Dimensions Intuitive Mercury TDB controller Intuitive Mercury Mounting Instructions Three clips fix the Intuitive Mercury TDB securely to DIN rail. Pull each clip until it “clicks” to remove the controller. Each clip has a mounting hole to provide an alternative fixing mechanism to DIN mounting. -
Page 50: Disclaimer
Terms of Use Software running on this equipment is licensed for use. In using this equipment you are agreeing to Resource Data Management Ltd’s standard Terms and Conditions for Software Licensing. To obtain a copy of the Terms and Conditions please visit our website www.resourcedm.com... -
Page 51: Appendix 2 Webpage Appearance
Intuitive Mercury 6-5M Controller with TDB Appendix 2 Webpage Appearance It is possible to view the controller across an IP connection using one of the aforementioned network communication modules. Webpage Appearance The following screens are samples of how values and settings appear when viewed through a PC/Laptop connection. Inputs and Outputs Click on will display the following screen, which is a list of the current inputs and outputs. - Page 52 Intuitive Mercury 6-5M Controller with TDB to set the controllers ‘real time clock’. Note: when connected to a DMTouch, the time will automatically sync itself. Click on Time When the controller is used as a standalone device and not connected to a network (e.g. DM), the RTC will automatically follow the British Sumer Time Zone as long as the below string is present;...
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Page 53: Appendix 3 Uploading A Tdb Program From The Data Manager
Intuitive Mercury 6-5M Controller with TDB Appendix 3 Uploading a TDB program from the Data Manager It is possible to upload and download the tdb program to and from the controller when it is logged on to a Data Manager. The two methods, detailed for logging the controller on within the Network configuration section, are by using the Data Manager’s dhcp capabilities or manually assign a static IP address and add it from within the DM’s menus.