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Ever Power Systems POWERLINE RT-6000 Instruction Manual

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Summary of Contents for Ever Power Systems POWERLINE RT-6000

  • Page 2: Table Of Contents

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual TABLE OF CONTENTS INTRODUCTION ..............................3 GENERAL FEATURES OF THE UPS UNIT ....................3 SAFETY INSTRUCTIONS AND RECOMMENDATIONS ................5 UPS DESCRIPTION AND INSTALLATION ....................11 GENERAL INFORMATION .......................... 11 UNPACKING THE PRODUCT ........................

  • Page 3: Introduction

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual INTRODUCTION Thank you for purchasing the EVER POWERLINE RT UPS. Please read the instruction manual before you begin using the device. This manual contains all relevant information to ensure correct and safe operation of the unit. Please read this manual carefully and thoroughly prior to using the EVER POWERLINE RT.
  • Page 4 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual  Scalability (extension) of autonomous operation time thanks to the ability of connecting more battery modules to the UPS (up to 4 units - optional).  Remote Emergency Power Off (Remote EPO) functionality which interrupts power supply from the UPS output to loads in extreme situations or in emergency (e.g.

  • Page 5: Safety Instructions And Recommendations

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual SAFETY INSTRUCTIONS AND RECOMMENDATIONS A) General information CAUTION! Before starting the procedures described in this manual, please read the general safety instructions (including the instructions found in this document), health & safety information, environmental protection information and legal regulations that may apply.
  • Page 6 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual CAUTION! Opening the unit’s casing may result in electric shock. CAUTION! Do not touch any electrical connectors, terminals and internal metal elements unless power supply has been properly disconnected. CAUTION! All openings and spaces designed to provide access to the unit's electrical connections must remain covered (with applicable covers).
  • Page 7 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual CAUTION! The UPS may only be connected to a power system with indicated rated voltage, with a suitable grounding connection installed. The facility's electrical system to which the UPS unit is connected must be fitted with overload and short-circuit protection.
  • Page 8 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual  The electric system's grounding conductor leads the leakage current away from the receivers. The leakage currents of all loads connected to the UPS unit's output are combined in the UPS unit's power lead. The summary leakage current may trigger protective devices (RCD) and result in disconnecting power to the loads.
  • Page 9 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual  WARNING: This is a C3 category UPS. For commercial and industrial use in secondary environment. Additional precautions or limitations in installation may be required to prevent the emission of interferences. D) Maintenance, repair and breakdown information ...
  • Page 10 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual E) Transport and packaging requirements  Exercise particular care when transporting the equipment, due to its heavy weight.  Heavy equipment must be moved by at least two or more persons. ...

  • Page 11: Ups Description And Installation

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual UPS DESCRIPTION AND INSTALLATION GENERAL INFORMATION The POWERLINE RT UPS is a modern electronic equipment providing a source (autonomic in a specific work state) of a ~230 V sine wave voltage. This unit belongs to a series of uninterruptible ONLINE class UPS devices whose characteristic feature is constant transformation of power.

  • Page 12: Unpacking The Product

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual significantly extended battery life. The microprocessor-based control system ensures precision and reliability of the entire power supply system. The automated bypass system helps to increase the overall operating security of the entire system.
  • Page 13 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Unpacking the device: Step 1: Open the packaging and take out parts packed together with the device (see: fig. 1 i POWERLINE RT 6000 UPS: Fig. 1: Unpacking the POWERLINE RT 6000 UPS. POWERLINE RT 10000 UPS: Fig.
  • Page 14 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Step 2: Two people (one at each side) carefully take the device out of the packaging and place it on a flat, stable surface (see: fig. 3). Place the device in a safe location, provided with proper air flow rate and free of damp, flammable gases and corrosion hazards.

  • Page 15: Elements Of The Ups - Rear Panel

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Rack Kit for installing UPS units / battery modules in a Rack (optional). A set of elements for installing the unit in the Rack: 1. 2 front rack supports with installation screws, 2.
  • Page 16 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual 10 kVA model view: Fig. 5: View of the rear panel elements in POWERLINE RT 10000 UPS. 1. SNMP card slot. 2. Communication interface for parallel operation. 3. USB communication port. 4.

  • Page 17: How It Works

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual HOW IT WORKS Fig. 6 shows POWERLINE RT front panel elements (both UPS models have identical LCD displays and control buttons). Fig. 6: View of the front panel elements in POWERLINE RT UPS. 1.
  • Page 18 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Fig. 7: POWERLINE RT 6000 / 10000 UPS control panel: 1. LCD display. 2. Start / shut down button 3. Scroll button (up / back) 4. Scroll button (down / forward) 5.
  • Page 19 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Table 1. Functions of the control panel buttons Button Function Description When the device is powered and operates in the bypass mode, hold Turning on this button for >1s to turn it ON. Turning off When the device is on, hold this button for >3 s to turn it off.
  • Page 20 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Table 2. Sound signaling of specific states of the UPS unit UPS unit status Sound signaling Failure state Continuous signal Warning state Short sound every second Battery mode Short signal every every 4 seconds; if the battery charge level is low, an alarm sound is generated every second Bypass mode Short sound every 2 minutes...
  • Page 21 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Table 3 presents a description of icons of the LCD display. For a more detailed description of the LCD display and the structure of its menu, see chapter: CONTROL PANEL AND LCD DISPLAY FUNCTIONS – MENU STRUCTURE. Table 3.

  • Page 22: Operation Modes And Warnings

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual OPERATION MODES AND WARNINGS Depending on the current operation mode or the indicated warning, a relevant graphical symbol appears in the upper middle part of the screen. Table 4 presents the UPS POWERLINE RT functional states set, including symbols shown and their descriptions.
  • Page 23 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual ECO mode (unavailable in the parallel operation of UPS units). A power saving, high efficiency mode. If, after switching the UPS unit on in the ECO mode, the parameters of power from the mains (voltage and frequency) meet the standard values, receivers are powered from the mains via an internal filter.

  • Page 24: Rack Version Ups Installation

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Battery test. The appearance of such symbol means that the UPS unit is running batteries test. See chapter: "TESTING BATTERIES" for detailed information. Battery failure. In case of a battery malfunction or disconnection, a crossed out battery symbol is shown and the UPS unit generates a sound.

  • Page 25: Installation Of The Ups Unit And The Battery Module In A Rack

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Installation of the UPS unit and the battery module in a rack 1. Open the front panel of the UPS unit and place it on the UPS unit. Fig. 9: Opening the front panel: a) POWERLINE RT 6000, b) POWERLINE RT 10000. 2.
  • Page 26 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual 4. Install rack handles to the UPS unit Fig. 12: Installation of rack handles to the UPS unit. Choose relevant slots for placing guides in the rack, as required. Begin placing racks from the bottom, leaving space relevant for placing another UPS unit or battery modules.

  • Page 27: Installation Of Battery Modules

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Fig. 14: Installation of the appliance. 6. For installing additional UPS units, repeat steps from 1 to 7. Installation of battery modules CAUTION! When connecting a battery module to the UPS unit a small electric arc may occur.
  • Page 28 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Installation of the battery module in the 6 kVA UPS model: 1. Remove the front panels of the UPS unit and the battery module, and connect the battery module cable to the UPS battery connector. Fig.

  • Page 29: Tower Version Ups Installation

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual CAUTION! First connect the battery module to a grounding strip using a cable designed for the battery module. B. Installation of the battery module in the 10 kVA UPS model: Fig.

  • Page 30: Connecting Power Supply Leads And Start-Up

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual CONNECTING POWER SUPPLY LEADS AND START-UP The UPS unit should be connected to the mains and to receivers using cables with relevant profiles. Installation recommendations are available in a separate document, included to the product.
  • Page 31 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual To fix power, output and bypass cables, first loosen the 2 screws of the connections block cover and remove the cover (fig. 19). 6 kVA model 10 kVA model Fig. 19: Access to the connectors block and the outputs block in respective UPS models. Connecting cables in a configuration with one power supply line (common power supply inputs) If there is no bypass line, it is necessary to insert a jumper between JP and L Bypass...
  • Page 32 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Connecting cables in a configuration with separate power supply inputs. Fig. 21: Connecting cables in a configuration with separate power supply inputs. Connecting cables in the inverter configuration. Fig. 22: Connecting cables in the inverter configuration. Technical Support, tel.: +48 61 6500 400 www.ever.eu 2017-01-05 13:16...
  • Page 33 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual FIRST START-UP To avoid the overload alarm, before starting the UPS unit, check if the total value of rated powers of the devices to be connected (receivers) does not exceed the load power value of the UPS unit.

  • Page 34: Parallel Operation

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual 15. Shut down the external REPO breaker. Check the change of the functional state on the display of the UPS unit. 16. Shut down the external REPO breaker and restart the UPS unit. PARALLEL OPERATION To improve the reliability of the system, the POWERLINE RT UPS units can operate as a parallel system with redundancy of 1+1.
  • Page 35 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Fig. 23: POWERLINE RT 6000 / 10000 UPS parallel electrical system diagram. www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2017-01-05 13:16...
  • Page 36 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Fig. 24: POWERLINE RT 6000 / 10000 UPS parallel electrical system diagram. Technical Support, tel.: +48 61 6500 400 www.ever.eu 2017-01-05 13:16...
  • Page 37 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual 4. Switch on the input fuses of the UPS units. The UPS units will run in bypass mode. Adjust the output voltage of each UPS unit separately. 5. Press the button and hold it for more than 1 second in one of the units.

  • Page 38: Description Of Operation Of The Power Supply Unit

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual DESCRIPTION OF OPERATION OF THE POWER SUPPLY UNIT SWITCHING THE UPS ON AND OFF CAUTION! When running the UPS for the first time, the unit must be connected to the mains (the first run cannot be done using the battery “Cold start”...

  • Page 39: Control Panel And Lcd Display Functions - Menu Structure

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual 4. Few seconds later the UPS unit will enter battery operation mode. If power from the mains returns, the UPS unit will switch to mains mode, continuously supplying power to the receivers . C) Turning off the UPS unit (powered from the mains) 1.
  • Page 40 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Fig. 25. Main menu tree. Technical Support, tel.: +48 61 6500 400 www.ever.eu 2017-01-05 13:16...
  • Page 41 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual B) UPS status menu The primary UPS status menu window consists of the same elements as the default UPS functional state summary menu. To enter the next UPS status menu window press in the UPS status menu.
  • Page 42 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Fig. 26. Event menu tree Technical Support, tel.: +48 61 6500 400 www.ever.eu 2017-01-05 13:16...
  • Page 43 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual D) Measurements menu To enter the next Measurements menu window, press in the Measurements menu (fig. 27). This menu displays the following values: output voltage and frequency, output current, load level, input voltage and frequency, etc. To go back to the previous main menu window, press for at least 1 s.
  • Page 44 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual E) Control menu To enter the next Control menu window, press in the Control menu (fig. 28). This menu allows the user to activate the following operations: 1. Muting: switching off audio signals. 2.
  • Page 45 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Fig. 28. Control menu tree. www.ever.eu Pomoc Techniczna, tel.: +48 61 6500 400 2017-01-05 13:16...
  • Page 46 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual F) Identification menu To enter the next Identification menu window, press in the Identification menu (fig. 29). This menu shows information on the type and model of the UPS unit, its serial number and the version of the currently installed software.
  • Page 47 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual (including available settings options) is shown in fig. 30. Most settings can be changed only in the bypass mode. Fig. 31 shows an example of setting a value of the rated output voltage.
  • Page 48 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Fig. 31: Set rated output voltage value. Technical Support, tel.: +48 61 6500 400 www.ever.eu 2017-01-05 13:16...

  • Page 49: Safeguards

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual SAFEGUARDS Overload protection In the network operation mode, the overload in the range of 102-130% is indicated by a warning sound and a corresponding message on the display. The unit enters the bypass mode after 2 minutes.

  • Page 50: Epo

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual The Emergency Power Off (EPO) mechanism cuts the power supply from the UPS output to loads in extreme situations or in emergency (e.g. fire). The mechanism can be activated by the means of opening contacts of the external EPO connector (a trigger).

  • Page 51: Network Cards (Available Optionally)

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Table 5. RS-232 Communication port contacts assignment Contact Signal name Function Direction relative to the number UPS unit Low battery signal Output Transmission to external device Output Answer from external device Input PnP from the external device Input...

  • Page 52: Software For Managing The Ups Unit

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual SOFTWARE FOR MANAGING THE UPS UNIT The UPS unit management/control using remote control systems (PC computer or server-based) is performed using PowerSoft freeware. PowerSoft freeware is designed to enable monitoring and configuring the UPS unit’s parameters.

  • Page 53: Operating Instructions

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual OPERATING INSTRUCTIONS Complete information concerning safety, operation, transport, maintenance, battery replacement and storing a UPS unit have been included in the SAFETY INSTRUCTIONS AND RECOMMENDATIONS chapter of this manual. TRANSPORTING THE UPS UNIT UPS should be transported only in the original packaging.
  • Page 54 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual It is possible to replace internal batteries during the operation of the UPS unit. In order to do so: 1. Open the front panel and place it on the UPS unit. Fig.

  • Page 55: Testing Batteries

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual After 40 s since removing the battery from the UPS, the unit generates a sound (every second) and the display shows information about the missing battery. The sound and the message disappear after installing new batteries. Install a new battery set, its cover and the front panel of the UPS unit.

  • Page 56: Disposing Of The Used Batteries Or The Ups Unit

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual When to replace batteries? Batteries should be replaced if the "Battery requires handling" message appears and a continuous sound signal is generated, or if operating time in the battery mode is too short.

  • Page 57: Technical Parameters

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual TECHNICAL PARAMETERS POWERLINE RT PARAMETERS \ TYPE POWERLINE RT 6000 POWERLINE RT 10,000 Index T/PWRLRT116K00/00 T/PWRLRT-1110K0/00 Output power (apparent / active) 6 kVA / 5,4 kW 10 kVA / 9 kW GENERAL AND ENVIRONMENTAL DATA Topology VFI (on-line, VFI-SS-111)
  • Page 58 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual POWERLINE RT PARAMETERS \ TYPE POWERLINE RT 6000 POWERLINE RT 10,000 BATTERIES AND BACKUP TIMES Internal batteries 12 V / 5 Ah VRLA 12 V / 9 Ah VRLA Total number of internal batteries 1 x 15 1 x 20 Maximum permissible combined capacity of...

  • Page 59: Trouble Shooting

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual TROUBLE SHOOTING POWERLINE RT UPS units have been designed for long-term, automatic operation and will alarm the user about problems that may appear during operation. Usually, the alarms displayed on the LCD panel do not indicate changes in input voltage parameters.
  • Page 60 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Table 6. Typical statuses and alarms, their causes and recommended activities. Status or alarm Possible cause Operation Bypass mode The UPS unit has been manually set to enabled the bypass mode and will remain in it until the Check the status of the bypass mode switch.
  • Page 61 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Disconnect some receivers from the UPS unit. The UPS unit will still operate but if the load is increased Overload in the output Overload in the output circuit. (above the specified level) it may switch to bypass Alarm code: 41 mode.
  • Page 62 EVER UPS POWERLINE RT 6000 / 10000 series instruction manual Inverter voltage too Overvoltage occurred in the inverter of the UPS If the UPS unit is powering a device, it will switch to high unit. the bypass mode. Contact service support. Alarm code: 32 Inverter voltage too A voltage drop occurred in the inverter of the UPS...

  • Page 63: Legal Regulations And Warranty

    EVER UPS POWERLINE RT 6000 / 10000 series instruction manual LEGAL REGULATIONS AND WARRANTY DECLARATION OF CONFORMITY The UPS structure conforms to the appropriate subject matter standards. The declaration of conformity is published at www.ever.eu. WARRANTY A separate document attached to the product constitutes the warranty. The document must meet all formal requirements (e.g.

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