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Ever Power Systems POWERLINE DARK 33 10kVA Instruction Manual

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  • Page 2: Table Of Contents

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual TABLE OF CONTENTS TABLE OF CONTENTS ..................................2 INTRODUCTION ....................................3 GENERAL FEATURES OF THE UPS UNIT ..........................4 SAFETY INSTRUCTIONS AND RECOMMENDATIONS......................6 TECHNICAL DESCRIPTION................................. 12 THE UPS UNIT DESIGN AND COMPONENTS ........................12 THE USER INTERFACE ................................

  • Page 3: Introduction

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual INTRODUCTION Thank you for choosing the EVER POWERLINE DARK 33 UPS. The UPS was designed to provide the best protection to the connected devices against power failures and their consequences. This manual contains information about operating the UPS and safety precautions.

  • Page 4: General Features Of The Ups Unit

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual GENERAL FEATURES OF THE UPS UNIT Alongside their excellent performance and reliability, POWERLINE DARK 33 UPS units offer a number of other advantages:  On-line operation with real double conversion, sine wave output voltage (ensuring top quality VFI--SS-111 parameters).
  • Page 5 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual  manual bypass circuit (manual UPS / bypass switch). Manual Bypass Static Switch Bypass Input Main Input Rectifier/ Inverter Discharger Load Output Switch Battery Charger Figure 1: Simplified block diagram of the UPS. The rectifier converts the mains AC into DC.

  • Page 6: Safety Instructions And Recommendations

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual SAFETY INSTRUCTIONS AND RECOMMENDATIONS A) General considerations CAUTION! Before commencing the various procedures described in this manual, make sure to read the general (and specified here) safety instructions, OHS information, environmental precautions and legal stipulations, and observe them.
  • Page 7 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual CAUTION! Before disconnecting the power, no electric connectors or metal elements inside the UPS may be touched. CAUTION! All openings and places allowing access to the UPS unit’s electric connectors must be secured with their relevant covers. Failure to do so may put at risk the health and life of individuals touching such connectors or damage the device.
  • Page 8 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual CAUTION! Only TN-S or TN-C-S mains configurations are allowed at the UPS unit's input, and only a TN-S configuration is allowed at the UPS unit’s output. CAUTION! No extension cords may be used for connecting the UPS. CAUTION! The UPS must not be installed near inflammable materials! ...
  • Page 9 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual  When connecting and disconnecting signal cables, all actions should be performed with one hand only (if feasible). This is to avoid electric shock when touching two surfaces with different electrical potentials. ...
  • Page 10 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual  CAUTION - risk of electric shock. Even if the device is not connected to the mains (its terminals), the elements inside the UPS are connected to the battery, which may pose a risk.
  • Page 11 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual  UPS units may be transported only in their original packaging boxes to ensure adequate protection against shocks, vibrations and impact.  Due to its mass, the device uses wheels for convenience. ...

  • Page 12: Technical Description

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual TECHNICAL DESCRIPTION THE UPS UNIT DESIGN AND COMPONENTS Depending on the UPS model, rear panel elements are shown in Figures 2a - 2c, respectively. a) model 10 - 15 kVA b) model 20 - 30 kVA 1) cold start button, 2) network management card slot (the card is optional), 3) RS232 communication interface, 4) RS485 communication interface, 5) USB communication...

  • Page 13: The User Interface

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual c) model 40 kVA 1) cold start button, 2) network management card slot (the card is optional), 3) RS232 communication interface, RS485 communication interface, communication interface (provided optionally with the parallel card), 6) parallel card slot (the card is optional), 7) dry contacts, 8) DC protection, 9) bypass switch (service), 10) bypass line protections, 11) input line...
  • Page 14 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual 1. LCD touch screen 2. EPO button STATUS LED Fig. 3: View of the user interface. Table 1. Description of the STATUS LED signals STATUS LED Meaning Green LED on UPS operating normally Red LED on UPS defective...

  • Page 15: User Interface Menu Structure

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Table 3. Description of individual windows on the display Window no. Function Information about the UPS unit's current operating mode. Alarms and messages. The UPS unit's main menu for operating and controlling it. Information about the model.

  • Page 16: Log Sub-Menu

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Fig. 5: Bypass screen Fig. 6: LCD screen Fig. 7: Output screen Fig. 8: Load screen Fig. 9: Battery screen Log Sub-menu The Log sub-menu displays alarms and events taking place during the operation of the UPS, specifying when (date and time) they started and ended.
  • Page 17 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual The screen of the Log sub-menu is presented in Fig. 10. Table 4 presents the list of all events and alarms that can be displayed on the screen. Fig. 10: Log screen Table 4.
  • Page 18 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Battery Test Fail-Set Battery test failed Battery Maintenance-Set Battery Maintenance Starts Batt Maintenance OK-Set Battery Maintenance succeeds Batt Maintenance Fail-Set Battery Maintenance fails Rectifier Fail-Set Rectifier damaged Rectifier Fail-Clear End of the message Inverter Fail-Set Inverter circuit defective...

  • Page 19: Settings Sub-Menu

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Settings Sub-menu The Settings sub-menu is divided into eight thematic groups, through which the use can adjust the UPS unit's settings. The screen is presented in Fig. 11. Table 5 presents the list of user-adjustable parameters.
  • Page 20 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Table 5. List of settings sub-menu parameters Sub-menu Parameter name Description Name The date can be displayed in of three formats: Date & Time Date format setting a) year/month/day, b) month/day/year c) day/month/year Time setting Current time setting...

  • Page 21: System Sub-Menu

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual System Sub-menu The System sub-menu shows information about the current firmware version for the rectifier and inverter block. It also shows parameters such as the positive and negative voltage of the bus, the battery charging voltage, the UPS fan operating time, the inverter's output voltage and the inlet / outlet temperature.

  • Page 22: Ups Operating Mode

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Table 6. Description of key functions. FUNCTION KEY TEST COMMAND KEY Function Function On/Off Manual start / shut-down of the Battery Test The UPS tests the batteries. UPS. The UPS switches into back- up mode during the test.
  • Page 23 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual BACKUP (battery) mode If the basic input lines or the bypass lines fail to satisfy the mains correctness criteria, the UPS switches to BACKUP (battery) mode. The inverter, operating in BACKUP mode, supplies the power stored in the batteries (after processing it) to the output.

  • Page 24: Protections

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual BYPASS mode The UPS switches to BYPASS mode if the inverter is overloaded or damaged, if the permissible temperature is exceeded or if BYPASS mode is activated in the user interface (Operate sub-menu ->...

  • Page 25: Short-Circuit Protection

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Short-circuit protection A short-circuit is signalled by the UPS with a relevant symbol displayed on the screen. When a short-circuit is detected, the power supply to the output is disconnected.

  • Page 26: Installation

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual INSTALLATION CAUTION! Before installing the UPS the user must read the safety precautions covered in this document and the general OHS regulations. ELECTRIC INSTALLATION IN THE BUILDING The electric installation should be made according to installation guidelines for the specific type of the UPS.

  • Page 27: Installing The Ups Unit

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Check the contents of the packaging. The packaging should contain:  the UPS,  a user’s manual,  installation guidelines,  a warranty card,  fixing mounts - 2 pcs, ...

  • Page 28: Connecting The Ups

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual CONNECTING THE UPS Connecting elements – POWERLINE DARK 33 10 – 15 kVA Fig. 19: Connecting elements. – input terminals INPUT – individual main input phase lines mA, mB, mC –...

  • Page 29: Connecting Elements - Powerline Dark 33 20 - 30 Kva

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Connecting elements – POWERLINE DARK 33 20 – 30 kVA Fig. 20: Connecting elements. – input terminals INPUT – individual main input phase lines mA, mB, mC – individual bypass input phase lines bA, bB, bC –...

  • Page 30: Connecting Elements - Powerline Dark 33 40 Kva

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Connecting elements – POWERLINE DARK 33 40 kVA Fig. 21: Connecting elements. – input terminals INPUT – individual main input phase lines mA, mB, mC – individual bypass input phase lines bA, bB, bC –...
  • Page 31 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual CAUTION! The UPS has two inputs: a main input and a bypass input. In a standard configuration, the UPS is delivered with bridged inputs. If only the main input line is connected, the bridges connecting the main input lines with the bypass lines should be left in place.

  • Page 32: Starting The Ups (Power Supplier From The Main Lines)

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Starting the UPS (power supplier from the main lines) Once the UPS unit is correctly connected, start the unit by following these steps in sequence: 1. Make sure the UPS unit’s input protections are OFF. If not, switch them to OFF. 2.
  • Page 33 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual 7. After the BYPASS is activated, the inverter is switched on. The inverter’s bar starts flashing. Fig. 25: Screen - activation of the inverter 8. After around 60 seconds, the UPS is switched from BYPASS mode to MAINS mode (the receivers are powered from the UPS unit’s inverter).

  • Page 34: Start-Up (With No Voltage On The Main Lines) - Cold Start

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Start-up (with no voltage on the main lines) – cold start Once the UPS unit is correctly connected, start the unit by following these steps in sequence: 1. Make sure the UPS unit’s input and output protections are OFF. If not, switch them to OFF.

  • Page 35: Switching From Bypass (Service) Mode To Mains (Normal) Mode

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Switching from BYPASS (service) mode to MAINS (normal) mode The following steps must be done to switch the UPS from service BYPASS mode to MAINS (normal) mode: 1. Switch the output line protection (OUTPUT) to ON. 2.

  • Page 36: Battery Module (Option)

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual BATTERY MODULE (option) Connecting battery modules In order to extend the UPS unit's autonomous operating time, additional battery modules can be connected to POWERLINE DARK units. The modules are connected to the terminals in the UPS unit’s rear panel.

  • Page 37: Disconnecting Battery Modules

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual 11. Start the device following the start-up procedure. Disconnecting battery modules 1. Switch the UPS off in the user interface. 2. Switch the UPS unit’s input protection (of the basic line and the bypass line) to OFF.

  • Page 38: Ups Unit's Additional Functions

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual UPS UNIT’S ADDITIONAL FUNCTIONS DRY CONTACTS The EVER POWERLINE DARK 33 UPS is equipped with dry contacts (J2 – J10), which can be used to signal and control specifically assigned operating states of the UPS.

  • Page 39: Powering From A Generator

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual - in NC configuration, to pins J4-1 and J4-2 - in NO configuration, to pins J4-3 and J4-4 If the UPS is not connected to an external circuit, a jumper must be placed on pins J4-1 and J4-2.

  • Page 40: Battery Low

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Table 7. J6 and J7 pinout Pin no. Name Description J6-1 BCB_DRV Output signal for triggering (disconnecting) the battery switch if EPO is triggered or the battery is in deep discharge state. +18 V 20 mA signal is generated.

  • Page 41: Alarms

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Alarms J9 terminal can signal the presence of an alarm. The presence of at least one alarm closes or opens the relay’s contacts (depending on the configuration of the connector).

  • Page 42: Communication With External Management/Control Systems

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Table 10. J10 terminal pinout Pin no. Name Description J10-1 UTI_FAIL_NC A relay informing that there is no mains - normally closed (J10-1 and J10-3). Opening of the relay indicates that there is no mains. J10-2 UTI_FAIL_NO A relay informing that there is no mains - normally open (J10-2...

  • Page 43: Snmp/Http Network Management Card

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual SNMP/HTTP NETWORK MANAGEMENT CARD The management card is optional and can be installed by the user. The card integrates the UPS with Ethernet. The card is installed in a special slot in the rear panel of the UPS.
  • Page 44 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual Fig. 36: Installation of the management card Technical Assistance, phone: +48 61 6500 400 www.ever.eu Type 01 2019-06-10 14:36...

  • Page 45: Operating Instructions

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual OPERATING INSTRUCTIONS CAUTION! Product for commercial and industrial applications, in secondary environment. Additional precautions or limitations may have to be applied to installations in order to prevent the emission of disturbances (PN-EN 6204-2).

  • Page 46: Storage, Maintenance And Transport

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual dependent on the changing load. If the changes of the generator's voltage frequency exceed the designed tolerance, the UPS identifies such frequency as incorrect and switches to a relevant operating mode, as per the previously described principles of operation.

  • Page 47: Disposal

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual If the UPS is to be stored for a longer time, the batteries should be recharged at least every 6 months. It takes around 8 hours to charge the internal batteries up to 90%. Still, if the batteries are to be stored for a longer time, it is recommended to first charge them for 12 hours.

  • Page 48: Technical Parameters

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual TECHNICAL PARAMETERS Table 9. Technical parameters table POWERLINE DARK 33 PARAMETERS \ TYPE Model 10k Model 15k Model 20k Model 30k Model 40k T/PWDATO- T/PWDATO- T/PWDATO- T/PWDATO- T/PWDATO- Part number 3310K0/00 3315K0/00 3320K0/00...
  • Page 49 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual POWERLINE DARK 33 PARAMETERS \ TYPE Model 10k Model 15k Model 20k Model 30k Model 40k T/PWDATO- T/PWDATO- T/PWDATO- T/PWDATO- T/PWDATO- Part number 3310K0/00 3315K0/00 3320K0/00 3330K0/00 3340K0/00 10 kVA 15 kVA 20 kVA 30 kVA...
  • Page 50 EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual POWERLINE DARK 33 PARAMETERS \ TYPE Model 10k Model 15k Model 20k Model 30k Model 40k T/PWDATO- T/PWDATO- T/PWDATO- T/PWDATO- T/PWDATO- Part number 3310K0/00 3315K0/00 3320K0/00 3330K0/00 3340K0/00 10 kVA 15 kVA 20 kVA 30 kVA...

  • Page 51: Legal Regulations And Warranty

    EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual LEGAL REGULATIONS AND WARRANTY DECLARATION OF CONFORMITY The UPS was designed in Poland and the device conform to the relevant standards. The declaration of conformity is published at www.ever.eu. WARRANTY The warranty is specified in a separate document attached to the product.

This manual is also suitable for:

Powerline dark 33 15kvaPowerline dark 33 20kvaPowerline dark 33 30kvaPowerline dark 33 40kva

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