Front Axle Service - Taylor-Dunn C0-014-32 Operation, T Roubleshooting And Replacement Parts Manual

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REPLACE THE FRONT FORK
1. Make sure the key-switch is in the "OFF"
position, then remove the key.
2. Place the forward-reverse switch in the
center "OFF" position.
3. Set the park brake.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
Tapered Bearing
Bearing Race
Collar
Spindle
Front Fork Assembly
6. Remove the seat frame.
7. Remove the fork bearing cap.
8. Remove the front axle. Refer to section
Axle Removal and Installation
Service
for information regarding removing the
front axle.
9. Remove the upper steering chain.
Maintenance, Service, and Repair
Locknut
Washer
Bearing Race
Tapered Bearing
Seal
Front
Front Axle
in
10. While supporting the front fork so that it cannot
fall out of the vehicle, remove the fork spindle nut
and remove the fork from the vehicle.
11. Thoroughly clean all parts and install in reverse
order.
Tighten the fork spindle nut to remove all play
in the fork bearings and then an additional
1/4 turn.
Refer to section Front Axle Removal and
Installation in Front Axle Service for
information regarding installing the front axle.
Refer to section Front End Alignment for
information regarding installing the upper
steering chain.
12. Lower the wheels to the ground.
13. Reconnect the main positive and negative cables
at the batteries.
14. Remove the blocks from behind the wheels.
15. Release the parking brake and test drive the
vehicle.
Steering
Page 3

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C0-014-33

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