Ecom j2kn pro Operating Instructions Manual
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Ecom j2kn pro Operating Instructions Manual

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WE PRODUCE QUALITY OF LIFE!

Operating Instructions

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  • Page 1: Operating Instructions

    WE PRODUCE QUALITY OF LIFE! Operating Instructions...

  • Page 2: Table Of Contents

    8.2. CO measurement (gas channel check) 8.3. O check 8.4. Flow measurement (option) 8.5. Draught measurement 8.6. Soot dot...Oil trace 8.7. Measurement record and printout 8.8. Printout ecom-J2KN 9. Mean Value Measurement 10. Adjustments 11. Control 12. Data processing 12.1 Communication 12.2. Automatic Measurement (option) 12.3.

  • Page 3: Important Hints

    Important hints The ecom-J2KN meets the requirements of DIN EN 50379 part of 2. The ecom-J2KN may not be used for continuous emission control! Following minimum times must be kept, in order to receive correct measured values: -1 min. to calibrate the sensors at fresh air -2 min.

  • Page 4: Important Hints For Using Ir Bench

    Please start every 15 min. a fresh air calibration by using the infrared bench (especially with methane) to get accurate measurements (Adjustments / Re-Calibration)! Page 4 ecom-J2KN...

  • Page 5: Instrument Design 1.1. Basic Module

    (Option) Filter for IR bench SO2/NOx- Connection filter for condensate CO sensor evacuation Connection Integral heatet probe printer (Option) Control Connection mains module power plug (see next page) with fuse (630 mA / 250 V) ecom-J2KN Page 5...

  • Page 6: Control Module

    ON/OFF Cursor keys OK key (Up/Down/Right/ (confirm selec- Left/Scroll) tion) ESC key (quit/ Print key escape menu) (access to printing menu) In the input mode, the keys are used Switch ON/OFF for numerical inputs control module Page 6 ecom-J2KN...

  • Page 7: Gas Cooler (Option)

    ) do not take place. At the cooler outlet the gas has a temperature of ca. 5 °C with a rela- tive saturation of nearly 100 % relative humidity (corresponds to a water steam content < 7 g/m ecom-J2KN Page 7...

  • Page 8: Power Supply

    Used accumulators can be returned to us or brought to recycling stations of public waste disposal compa- nies respectively accumulators selling stores! The basic module of the ecom-J2KN is delivered with internal loading unit. The instrument can be operated upon a longer time period with the internal accumulator (6 V;...

  • Page 9: Radio Communication Basic/Control Module

    (option) can take over the transfer radio quality (connection betwen socket DATA on -- ECOM-J2KN -- control unit and socket DATA on basic module). Radio connection interrupted! If the basic module is switched off and Use cable or...

  • Page 10: Data Record

    The files can be transferred on the PC using a card reader. The following conditions must be fulfilled for using a multi- media card: - ecom-J2KN - min. card volume 32 MB - max.32 GB (UHC) - card formatted on 16 bit FAT or FAT32...

  • Page 11: Instrument Switch On

    Control transfer quality Diagnostics Once the control module has been switched on (key <I/0>), the main menu is displayed. 8 sub-menus with the following functions are displayed (non-visible sub-menus can be called up scrolling the arrow keys): ecom-J2KN Page 11...
  • Page 12 - Control : Check operation state of instrument - Diagnosis : Read-out of firing automats (only in connection with ecom-AK) / dT-measurement If measurements are carried out first the basic module has to be turned on Do you wish to (switch below the info display).
  • Page 13 7. Input or select plant specific data Selection upon: To call up plant data recorded in the ecom-J2KN or to create a new file, Search word the following possibilities are available: Record number Create new Create new (is automatically selected...
  • Page 14 - Press <F1> to select the first record number and <F2> for the last. - Press <F4> to delete the content of the selected record number. - Press <OK> to activate the record number. - Finally press <F1> to start the gas analysis. Page 14 ecom-J2KN...
  • Page 15 12:15:53 25.11.07 O2 value in air 12:15:53 25.11.07 Mean value : 0.5 Further pages:<↑↓> Memory number 1 Further pages:<↑↓> Memory number 1 Press <F1> to quit the previous measurement and start recording of the current measurement values. ecom-J2KN Page 15...
  • Page 16 Possible menu options are: Soot... Oil trace, Data processing, Ad- justments, Control, Fuel type, Eff. (C), Memory -> M, Display values, Pressure. Further you can switch with <F1> from any menu back to the measured value display. Page 16 ecom-J2KN...
  • Page 17 If a - symbol is displayed, pull the probe out of the core stream and the temperature sinks. If no temperature change is shown for at least 3 seconds, so the trend indication will be deleted. ecom-J2KN Page 17...
  • Page 18 The dew point can only be calculated accurately if, in the menu "Adjustments", the current barometric air pressure value has been entered. This value cannot be determined by the ecom- J2KN . If the gas temperature falls below the dew point (between 25 and 65 °C), ETA will be calculated with condensation.

  • Page 19: Co Measurement (Gas Channel Check)

    CO measurement 25.11.07 ultaneously to the recording in the in- recorded! termediate memory, press <F2> (the complete content of the intermediate Measurement stored in memory will be printed out). intermediate memory ecom-J2KN Page 19...

  • Page 20: Flow Measurement (Option)

    If a printout of the values should occur simultaneously Flow measurem. 25.11.07 recorded! to the recording in the intermediate memory, press <F2> (the complete content of the intermediate memory will Measurement stored in be printed out). intermediate memory Page 20 ecom-J2KN...

  • Page 21: Draught Measurement

    <Memory> and added to the previous results in the intermediate memory. The -0.12 hPa stored value is shown on the display. New 0 point Press <ESC> to quit the differential pressure measurement menu. Measurement stored in intermediate memory ecom-J2KN Page 21...
  • Page 22 -Compare the greyness with the opacity scale. -Input the result using the numerical keys and press <OK>. -Repeat this procedure until all 3 soot dot analysis are completed. The mean value will be calculated and automatically stored. Page 22 ecom-J2KN...
  • Page 23 3rd Soot meas.: 1.5 Oil trace Mean value: -Press <ESC> to quit the menu once all necessitated inputs have been entered. The measurement is now completed. Get the probe cooled down before putting it back in its fixation! ecom-J2KN Page 23...

  • Page 24: Measurement Record And Printout

    Once the gas analysis is completed, transfer the val- ues recorded in the intermediate memory to the Multi-Media-Card otherwise they could get lost by switch-off of the instrument! --ECOM-J2KN-- Press <Print> (printer symbol) to enter Start printout the printing menu. The sampled data View memory can be checked one more time („View...
  • Page 25 8.8. Printed protocol ecom-J2KN Free text input (6 x 20 characters for comments, remarks, information, etc.) For example name Date and time of recording Results of CO check Results of O check Gas analysis results Results of differential pressure meas-...

  • Page 26: Mean Value Measurement

    “Measurement time” and “Scanning” can be adjusted as follows: -select menu point and confirm with <OK> -with the numeric keys set the desired time: 0.01 = 1 sec. = minimum value 59.59 = 59 min and 59 sec. = maximum value -confirm with <OK> Page 26 ecom-J2KN...
  • Page 27 <right/left>. With <F2> you can inter- rupt and with <F4> stop the measure- ment. After finishing the measurement time a protocol of the results with all mean values can be printed (key <Print>). ecom-J2KN Page 27...

  • Page 28: Adjustments

    10. Adjustments Additionally to the ecom-J2KN functions described previously, various adjustments can be made in the instrument. Re-Calibration From the main menu select the sub- Unit menu "Adjustments" and confirm with Second unit <OK>. A selection of modifiable param- Ref. O2 eters, adjustable according to the appli- cation, is displayed.
  • Page 29 -Paper feed line by line Print contraste Tightness test (Start with <OK>): Reload function -Leakage test of gas system of the Key beep ecom-J2KN Graphic menu -Lock probe with a plug and start Probe heating test with <OK> Quit with: Internal (press <OK>...
  • Page 30 USB (selection after pressing <OK>): -Adjustment of transfer speed (Cursor keys <Up/Down>) and Protocol (Cursor keys <Right/Left>) for the USB interface (connection USB): -Protocol DAS = Protocol for the program DASNT -Protocol Enhanced = Protocol for the program DAS5 Page 30 ecom-J2KN...
  • Page 31 -Existing Network: available only with deactivated Access Point -(W.O.) Auto Connect: Automatically connection (<F1> for YES / <F4> for NO) -Network scan: Search for available networks (selection with <OK>) -WPA password: Input of password for selected network ecom-J2KN Page 31...
  • Page 32 6. Once input for line 1 is completed, deactivate the characters selection mode with <F1> and move to the second line with the cursor key <Down>. 7. Once all lines have been processed as desired, exit the menu with <ESC>. Page 32 ecom-J2KN...

  • Page 33: Control

    (liter per minute) Air valve is open CO purging is running Gas cooler ready for use Radio mode Heated hose ready for use Probe heating is switched on battery operation Heated head ready for use Calibration phase ecom-J2KN Page 33...

  • Page 34: Data Processing 12.1 Communication

    Enables the data import from e.g. rbr DRT <-> PC ! software (available on our website Send dada „www.rbr.de“). See chapter „Technical Data“ data format information Load data (please observe the transfer options of your software!). Quit with: Page 34 ecom-J2KN...

  • Page 35: Automatic Measurement (Option)

    Caution: All stored values will be cancelled! 12.2. Automatic measurement (option) The configuration of the ecom-J2KN with operation securing, self regulating additional components like the condense trap, the gas cooler and the magnetic valve technique permits even a long term operation of the instrument.

  • Page 36: Data Logger

    (J2KDL-00.csv, J2KDL-01.csv and so on) and can be transferred to PC with a card reader. The length of a dataset is 500 byte which means that on a 32 MB card 64000 measurements could be recorded. Page 36 ecom-J2KN...

  • Page 37: Data Logging With Dasnt2

    USB, Bluetooth (option) or via data interface to the software "DASNT2". For the USB connection, a driver is required. Software and USB driver are available free of charge from the rbr website. The following transfer parameters must be set at ecom- J2KN ("Adjustments" /" Internal "/" USB "):...

  • Page 38: Data Processing With Remote Display App

    Links to free download of the Apps can be found on the rbr website. For the wireless connection (WLAN), the following transfer parameters must be set at ecom-J2KN ("Adjustments" / "Internal" / "WLAN"): - Access Point = YES...

  • Page 39: Diagnostics 13.1. Fault Diagnostic

    13. Diagnostics 13.1. Fault diagnostic The ecom-J2KN is able to receive and to process information sent via radio by the ecom-AK (read-out head for digital firing automats). The distance between ecom-J2KN and ecom-AK should hereby amount 5 m at a maxi- mum (free sight).
  • Page 40 Delay time valve 2 40.0 sec Pre-ignition time 17.0 sec Post-ignition time 20.0 sec Delay straylight sup. 11.5 sec Straylight supervision 5.0 sec Rest time TSA 4.1 sec Monitoring times of firing automat ↑↓ ↑↓ ↑↓ ↑↓ Further pages: Page 40 ecom-J2KN...

  • Page 41: Heating Check (Option)

    In combination with the special probes Heating Check required hereto, the ecom-J2KN Gas losses able to perform the measurement of the Surface losses...
  • Page 42 - inputs values using the keys numerical Width - - - m function Depth - - - m - confirm input with <OK> Height - - - m Start measurement Quit with: The dimensions can be entered also later for each surface. Page 42 ecom-J2KN...
  • Page 43 Hereto proceed as follows: - open respective window with <OK> - input figures using numerical function Flow probe of keys - confirm input with <OK> ecom-J2KN Page 43...
  • Page 44 Press <Print> to print them out. Heating Check Heating Check Gas losses Gas loss 2.9 % Surface losses Points Ventilation losses Surf. lo 2.29 % Results Points Cancel Vent. lo 3.11 % Points Quit with: Quit with: Page 44 ecom-J2KN...

  • Page 45: Maintenance Tips

    To secure the accuracy of your measuring instrument we recom- mend the annual check by an authorized ecom partner. In the case of strong demand (e.g. permanent several hours of measurement per day, rough conditions etc.) shorter intervals between checks should be selected - please contact your ecom partner.
  • Page 46 The CO sensor is protected against overload by the internal pro- gramme. If the limit value of 4000 ppm is exceeded, a second pump switches on and flows the sensor with fresh air. Page 46 ecom-J2KN...
  • Page 47 -Press ("Adjustments"/"Paper feed"/<OK>) to transport ± 10 cm paper thru the printer. -Place the printer shaft back in the fixation. -Insert the paper thru the cover of the printer compartment. -Close the printer compartment while fixing the cover. ecom-J2KN Page 47...

  • Page 48: Technical Data

    Indication graphic display; backlit Dim. (L x H x D) 500 mm x 300 mm x 260 mm Weight approx. 11 kg with standard sampling probe Subject to technical changes V3.8 / 10.2016 Page 48 ecom-J2KN...
  • Page 49 Possible reasons could be: inaccurately CO values! is defective (CO values are calculated from the O values) - Pump is not working correctly - Leakage in the gas way - Condensate trap / gas cooler is clogged ecom-J2KN Page 49...
  • Page 50 Hint: If you have several instruments of the same type, you can locate an error by exchanging the accessories (probe, hose, temperature sensor etc.). If further questions or problems should arise, please contact the next authorised ser- vice centre. Page 50 ecom-J2KN...
  • Page 51 Description of data record ecom-J2KN with Multi Media Card Format data logger records: J2KDL-xx.csv (separation mark between values = comma) Format punctual measurements: J2KDV.txt (separation mark between values = comma) Column Description Remark / Example Date DD.MM.YYYY (also US-Version) Time HH:MM:SS (also US-Version) in vol.%...
  • Page 52 (Unit 2) Analogue input 1 Analogue input 2 Sensor 7 in ppm Meas. gas volume in l/min last column * converted to unit (column AC) and converted on O ref. (Column AB) when column AD = N Page 52 ecom-J2KN...
  • Page 53 / sign / - = minus; blank character = plus) 1 163-166 Draught (O check) in Pa 167-168 CR-LF (#13#10) Data transfer PC to ecom-J2KN (ANSI character set): First send: $00 $01 Then send: 56 characters text Then send: $80 $00 Once the ecom-J2KN has processed the data, it sends $FF back.
  • Page 54 Messtechnik GmbH Am Großen Teich 2 D-58640 Iserlohn Telefon: +49 (0) 23 71 - 9 45-5 Telefax: +49 (0) 23 71 - 4 03 05 Internet: http://www.rbr.de eMail: info@rbr.de Page 54 ecom-J2KN...

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