DeDietrich C 230 ECO Installation And Service Manual

DeDietrich C 230 ECO Installation And Service Manual

Gas fired condensing boiler
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Gas fired condensing boiler
C 230 ECO
300015171-001-01
Installation and
Service Manual
EN

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Summary of Contents for DeDietrich C 230 ECO

  • Page 1 Gas fired condensing boiler C 230 ECO Installation and Service Manual 300015171-001-01...
  • Page 2: Declaration Of Conformity

    The appliance complies with the standard model described in declaration of compliance . It is manufactured and distributed pursuant to the requirements of european directives. The original of the declaration of compliance is available from the manufacturer. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 3: Table Of Contents

    Gas connection..................31 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 4 Spare parts - C 230 ECO ........
  • Page 5: Introduction

    - Failure to abide by the instructions on using the appliance, - Faulty or insufficient maintenance of the appliance, - Failure to abide by the instructions on installing the appliance. 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 6: Homologations

    - Directives of the Société Suisse de l'Industrie des Gaz et des Eaux SSIGE - Directives of local and cantonal bodies - CFST directives, liquefied gases, part 2 - Directives of the Association des Etablissements Cantonaux d'Assurance Incendie AEAI Boilers are tested under the LRV-92 standard. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 7: Gas Category

    2H3P CH, TR, GR, PT CZ, CY, BY, HR, RU, SK 2H3P C 230 ECO boilers are delivered preset for operation on natural gases of H/E groups. For operation on another type of gas, see chapter "Changing gas". 03/10/2012 - 300015171-001-01...
  • Page 8: Safety Instructions And Recommendations

    The appliance should be on Summer or Antrifreeze mode rather than switched off to guarantee the following functions: - Frost protection - Protection against corrosion on domestic hot water tanks fitted with a titanium anode C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 9: Technical Description

    The flow temperature can be set between 20°C and 90°C (Factory setting: 80 °C). The C 230 ECO boiler is fitted with a low water safety system based on divergence and rise in temperature readings. Output may modulate between 18% and 100% depending on the heating requirement.
  • Page 10: Technical Specifications

    Water setting range °C 20 - 90 minimum Water pressure maximum Water content mbar Water resistance at T = 10K Water resistance at T = 20K mbar Electricity characteristics Power supply voltage V/Hz 230 / 50 C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 11 Unit minimum Power consumption maximum Insulation class Miscellaneous Weight without water Acoustic level at 1 metre (1) For Italy - Limiting input to 115 kW : See chapter: 5.4.5 (2) G20 - Gas H 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 12: Main Parts

    12 Condensates collector 13 Siphon 14 Silencer 15 Filling and emptying tap 16 Circuit breaker 17 Multivalve gas unit 18 Venturi 19 Fan 20 Mixer pipe 21 Flue gas pressure switch 22 Output sensor C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 13: Operating Principle

    The DIEMATIC-m3 control panel includes the "anti-legionella" protection option See: Control panel instructions (Installer parameters: LEG PROTEC). In a cascade installation, the K3 control panel is intended to be fitted to the secondary boilers. 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 14: Operating Cycle

    Minimal ionization current: 1µA Preventilation time (20 seconds) Ts Safety time (3.5 seconds) Tpl Post-ventilation time (20 seconds) Tvz Pre-ignition time Tw Waiting time (After a thermostatic request - about 20 seconds) T3n Ignition time C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 15 If the safety control box does not detect the flame loss 24 hours Tpl Post-ventilation time (20 seconds) after the last loss, the meter is reset to zero. Tvz Pre-ignition time Tw Waiting time (After a thermostatic request - about 20 seconds) T3n Ignition time 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 16: Cyclical Sealing Control Of The Gas Valve Unit (170, 210 Kw)

    Flow controller The maximum difference in temperature between the outlet water The C 230 ECO boiler is fitted with an electronic temperature and the return water, and the speed at which the outlet temperature regulator with flow and return temperature sensors.
  • Page 17: Installation

    Ministers responsible for construction and gas safety: - Different forms (forms 1, 2 or 3) for a new gas installation - Model 4 in particular after replacing a furnace with a new one 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 18: Package List

    - Flue gas valve - Package GV24 - Propane conversion kit (3 to 4 sections) - Package GV23 - Propane conversion kit (5 to 6 sections) - Package GV27 - Second return kit (Package GR5) C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 19: En Particulier Pour L'allemagne

    4.3.1 Position of the boiler Location C 230 ECO boilers must be installed in a frost-free room. In order to avoid damage to the boiler, it is necessary to prevent the contamination of combustion air by chlorine and/or fluoride compounds, which are particularly corrosive.
  • Page 20: Example Of An Installation

    The minimum recommended dimensions are as follows: - Front: 600 mm - Top: 400 mm - Left: 50 mm - Right: 250 mm Installing 1 boiler(s) Installing 2 boiler(s) Installing 2 boiler(s) Installing 2 boiler(s) back to back C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 21: Main Dimensions

    R 1 1/4 C230-210 1305 Flue gas nozzle Ø 150 R 1 1/2 R 1 1/2 Combustion air inlet Diameter obtained using 2 1"1/2 - 1"1/4 reductions supplied with the boiler (in the polystyrene packaging block). 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 22: Control Panel Assembly

    - DIEMATIC-m3 control panel Package GV6: Control panel Panel K3 may not be used on one boiler only. intended for use with single boilers or master boilers as part of a cascade installation. Installation of the panel on the boiler C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 23 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 24 Take the PSU delivered with the boiler and connect it to the position provided in the control panel. If the PSU is not connected, the boiler does not start. External connection - Refer to the connection instructions supplied with the control panel.. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 25: Hydraulic Connections

    (copper, hemp, flux). from the appliance (copper, hemp, flux). - Thoroughly flush the installation until the water runs clear and shows no impurities. 4.4.2 Hydraulic connection of the heating circuit Flow connection Return connection 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 26 #CONFIGURATION: S.AUX3: VM PUMP Pump VM 14 can also be connected to outlets AUX 1 or Complete cascade system up to 10 boilers AUX 2. Set: #CONFIGURATION: S.AUX1: VM PUMP #CONFIGURATION: S.AUX2: VM PUMP C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 27 AUX 2. Set: #CONFIGURATION: S.AUX1: PRIM.P #CONFIGURATION: S.AUX2: PRIM.P Pump VM 14 can be connected to one of the AUX outlets not used by the primary pump. Set: #CONFIGURATION: S.AUX1:, S.AUX2:, S.AUX3: on VM PUMP 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 28: Connecting The Condensate Discharge Pipe

    Fill the siphon with water. Make the connection to the main drain with a visible flow connection. Emplacement of the siphon Siphon assembly Filling the siphon C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 29: Water Treatment

    Suitable filters may be necessary in some cases. 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 30: Circulating Pump

    4.4.5 Circulating pump The C 230 ECO is not fitted with one of these, but the DIEMATIC-m3 The water resistance at T to 20 K is as follows: makes it possible to control a external pump. C 230-85 165 mbar...
  • Page 31: Gas Connection

    The dimension X between the bottle 1/1000 and the boiler will be as small as possible. The connection pipes between the regulator unit and the boiler must be calculated according to the output of the boiler and the length of the piping! 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 32: Flue Gas System Connections

    - With a single, rigid or flexible outer casing: aluminium, stainless steel or even plastic. - Hose: stainless steel or plastic. A broad range of flue gas system accessories is available as optional equipment. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 33: Connection To A Type B23 / B23P Chimney

    R = D - With a terrace installation, it is essential to provide two low ventilation vents diagonally opposite each other in order to prevent vacuums in the boiler room caused by wind eddies. 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 34 - Buildings of 15 to 45 m: H greater than or equal to 1.5 m above the roof of the boiler room - Buildings of more than 45 m: H greater than or equal to 2 m above the roof of the boiler room C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 35: Forced Flue Connection Type C13 And C33

    At each additional elbow of 90° or 45°, subtract the length given in the following table. - = not possible Length Ø (mm) Elbow 90° Elbow 45° Straight conduits Alu 150 R = D PPS 160 R = D 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 36: Forced Flue Equipment (Optional)

    Ø 1. Adapter 150/160 mm (for PPS only) Ø 2. Air connection part for forced flue + Adapter 150/160 mm (for PPS only) C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 37 Dimensions of the vertical forced flue with flashing Horizontal forced flue Not authorised in Germany Ø 1. Adapter 150/160 mm (for PPS only) Ø 2. Air connection part for forced flue + Adapter 150/160 mm (for PPS only) 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 38 Dimensions of the horizontal forced flue C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 39 L max as a function of the Ø of conduit D for different "cascade" combinations 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 40: Connecting Separate Type C53 Ducts

    D (mm) metres C 230-85 C 230-130 C 230-170 C 230-210 4.6.8 Installation of 2 boilers in cascade Typical systems: Connection to a chimney Type B23 / B23p M : Flue gas valve (Option) C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 41: Electrical Connections

    These sensors are used to vary boiler output according to the temperatures measured. Mains voltage: 230 V / 50 Hz The C 230 ECO is fitted with a water flow control device in which the Safety time: 3.5 seconds operating principal consists in measuring the water temperature. If...
  • Page 42: Skeleton Diagrams

    To restart the boiler, it is necessary to reset the safety control box after correcting the problem (Refer to the connection instructions supplied with the control panel.). 4.8 Skeleton Diagrams Refer to the connection instructions supplied with the control panel.. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 43: Commissioning

    - The boiler type is displayed on the screen for 5 seconds - Provoke a heating request - The boiler starts to operate - Check the settings (See "Gas settings"). If necessary, correct the settings 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 44: Gas Settings

    MAX.VENT., MIN.VENT. and ST.VENT. are displayed. If the boilers are in cascade, press the key for the boilers fitted with K3 control panels. The parameters can be modified with the + and - keys. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 45: Setting The Gas/Air Ratio (Full Load)

    6400 6500 6400 8.8 ±0.3 C 230-170 ECO 4800 4800 4800 8.8 ±0.3 C 230-210 ECO 5700 5800 8.8 ±0.3 (1) For conversion to propane, refer to the instructions provided with the conversion kit. 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 46: Setting The Gas/Air Ratio (Low Speed)

    - ON/OFF operation : The boiler output varies between the minimum and maximum values depending on the set flow temperature. (1) For conversion to propane, refer to the instructions provided with the conversion kit. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 47: Limiting Input To 115 Kw (Only 4 Section Boilers)

    C 230-85 ECO and C 230- 130 ECO at high stage : - Check the boiler on low stage - Check the high stage - Check the position and measurement of the restriction (G27) 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 48: Switching From Natural Gas To Propane

    6.2 Precautions to take in the event of prolonged shutdown (one year or more) - Close the gas valve - The boiler and the chimney must be swept carefully. - Close the door of the boiler to prevent the internal circulation of air. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 49: Checking And Maintenance

    The boilers will undergo an inspection at least once a year or every 3000 hours of operation. 7.2 Checks The annual inspection of the C 230 ECO includes the following - Checking tightness (hydraulics, combusted gas discharge and operations: gas)
  • Page 50: Checking Tightness (Hydraulics, Combusted Gas Discharge And Gas)

    - Clean the heat exchanger using the tool provided - Clean the burner - Clean the siphon Before working on the appliance, ensure that the shut-off valve is closed and that the mains supply to the boiler is disconnected. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 51: Clean The Fan

    Put the silencer in place Fit the venturi to the fan to Replace the fan. Connect the gas valve mains supply cable. Ensure that the finishing plate between the fan and the venturi is correctly positioned. 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 52 Clean the venturi with a plastic brush Put the silencer in place to Replace the fan. Connect the gas valve mains supply cable. Ensure that the finishing plate between the fan and the venturi is correctly positioned. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 53: Clean The Heat Exchanger Using The Tool Provided

    - The condensates collector can be cleaned by removing the plug from the top of the collector (before the flue gas discharge pipe) and rinsing the collector with water. 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 54: Clean The Burner

    - Dismantle the siphon using the opposite of the assembly method. - Fill the siphon with water. Clean the siphon. - Re-assemble the siphon. 7.4 Troubleshooting Refer to the connection instructions supplied with the control panel.. C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 55: Spare Parts - C 230 Eco

    8 Spare parts - C 230 ECO 03/10/2012- 300015171-002-B To order a spare part, give the reference number shown on the list. Boiler body 2053 C230-85ECO C230-130ECO C230-170ECO 2054 C230-210ECO C230-210ECO C230-210ECO DE DIETRICH THERMIQUE S.A.S. - Spare parts centre 4 rue d’Oberbronn - F-67110 REICHSHOFFEN -...
  • Page 56: Gas Circuit

    Gas circuit C230-85/130ECO C230-170/210ECO C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 57 Casing 113276EVAL21H001b 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 58 110 - 72 x 3.53 O-ring 2030 S62288 Flue gas sensor cap 3016 S100056 Gasket 27 x 20 x 2.5 2031 S100593 Discharge pipe 3017 S100585 Elbow - Gas circuit 2032 S100591 Leakproof plug 3018 S1000624 Venturi seal C 230 ECO 03/10/2012 - 300015171-001-01...
  • Page 59 Closing hook with opening device 1006 S100553 O-ring 1007 S100291 Neoprene gasket 1008 S100539 Grommet Ø 60 mm 1009 S100614 Set of grommets (red, blue and yellow) 1010 S100603 Leak proofing ring Ø 160 03/10/2012 - 300015171-001-01 C 230 ECO...
  • Page 60 DE DIETRICH THERMIQUE S.A.S +7 (495) 221-31-51 DUEDI S.r.l. DE DIETRICH THERMIQUE Iberia S.L.U. www.duediclima.it www.dedietrich-calefaccion.es Distributore Ufficiale Esclusivo Av. Princep d’Astúries 43-45 De Dietrich-Thermique Italia 08012 BARCELONA Via Passatore, 12 - 12010 +34 932 920 520 San Defendente di Cervasca...

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