General Information/Foreword; Specifications - Arctic Cat 2016 Wildcat Sport Service Manual

General
Information/Foreword
This Arctic Cat Service Manual contains service, mainte-
nance, and troubleshooting information for the 2016 Arctic
Cat Wildcat Sport. The complete manual is designed to aid
service personnel in service-oriented applications.
This manual is divided into sections. Each section covers a
specific vehicle component or system and, in addition to
the standard service procedures, includes disassembling,
inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as
to how much disassembly is needed to correct any given
condition.
This service manual is designed primarily for use by an
Arctic Cat CatMaster Basic Level technician. The proce-
dures found in this manual are of varying difficulty, and
certain service procedures in this manual require one or
more special tools to be completed. The technician
should use sound judgement when determining which
procedures can be completed based on their skill level
and access to appropriate special tools.
NOTE: Whenever a part is worn excessively, cracked,

or damaged in any way, replacement is necessary.
When replacement of parts is necessary, use only genuine
Arctic Cat parts. They are precision-made to ensure high
quality and correct fit. Refer to the appropriate Illustrated
Parts Manual for the correct part number, quantity, and
description.
All Arctic Cat publications and decals display the words
Warning, Caution, Note, and At This Point to emphasize
important information. The symbol ! WARNING
identifies personal safety-related information. Be sure to
follow the directive because it deals with the possibility
of serious personal injury or even death. A CAU-
TION identifies unsafe practices which may result in
vehicle-related damage. Follow the directive because it
deals with the possibility of damaging part or parts of the
vehicle. The symbol  NOTE: identifies supplementary
information worthy of particular attention. The symbol

AT THIS POINT directs the technician to cer-
tain and specific procedures to promote efficiency and to
improve clarity.
At the time of publication, all information, photographs,
and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes
only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its
products, no retroactive obligation is incurred.
All materials and specifications are subject to change with-
out notice.
Product Service and
Warranty Department
Arctic Cat Inc.
2

Specifications

NOTE: Specifications subject to change without notice.

CHASSIS
Dry Weight (approx)
ROPS Tested Curb Weight
Length (overall)
Height (overall)
Width (overall)
Tire Size
Tire Inflation Pressure
MISCELLANY
Spark Plug Type
Spark Plug Gap
Gas Tank Capacity
Coolant Capacity (approx)
Front Differential Capacity
Transaxle Capacity
Engine Oil Capacity
Gasoline (recommended)
Engine Oil (recommended)
Front Differential Lubricant
Transaxle Lubricant
Belt Width
Brake Fluid
Taillight/Brakelight
Headlight
COOLING SYSTEM
Cooling Fan On
Cooling Fan Off
ELECTRICAL SYSTEM
Spark Plug Cap
Ignition Coil Resistance
Ignition Coil Primary Voltage
Stator Coil (crankshaft position sensor)
Resistance (AC generator)
Crankshaft Position Sensor
AC Generator Output (no load)
Ignition Timing
VALVES AND GUIDES
Valve Face Diameter
(exhaust)
Valve/Tappet Clearance
(cold engine) (max) (exhaust)
Valve Guide/Stem
Clearance (max) (exhaust)
Valve Guide Inside Diameter (max)
Valve Head Thickness (min)
Valve Seat Angle
Valve Spring Free Length (min)
Valve Spring Tension @ 31.5 mm
CAMSHAFT AND CYLINDER HEAD
Cam Lobe Height (min)
Camshaft Journal Oil Clearance (max)
Camshaft Journal Holder (right & center)
Inside Diameter
Camshaft Journal Outside (right & center)
Diameter
Camshaft Runout (max)
Cylinder Head/Cover Distortion (max)
* Visible at plug threads.
478 kg (1054 lb) - Sport/XT
487 kg (1074 lb) - Limited
845 kg (1864 lb)
280.6 cm (110.5 in.)
163.3 cm (64.3 in.)
152 cm (60 in.)
26 x 9-12R (Front)
26 x 11-12R (Rear)
0.98 kg/cm² (14 psi)
NGK CR8EB
0.6-0.8 mm (0.023-0.031 in.)
28 L (7.4 U.S. gal.)
3.1 L (3.2 U.S. qt)
198 ml (6.7 fl oz)*
1.2 L (1.2 U.S. qt)*
2.8 L (3.0 U.S. qt) - Change
3.34 L (3.4 U.S. qt) - Overhaul
87 Octane Regular Unleaded
Arctic Cat ACX All Weather
Synthetic
SAE Approved 80W-90 Hypoid
Arctic Cat Synthetic Transaxle
Fluid
33.0 mm (1.3")
DOT 4
High Intensity LED
12V/60/55W
203° F (95° C)
194° F (90° C)
5000 ohms
(primary) Less than 1 ohm
Battery Voltage
100-150 ohms
Less than 1 ohm
1.5 AC Volts or more
65 AC volts @ 4000 RPM
10° BTDC @ 1500 RPM
(intake) 31.6 mm
27.9 mm
(intake) 0.16 mm
0.22 mm
(intake) 0.08 mm
0.10 mm
4.532 mm
2.3 mm
45° +15'/+30'
38.7 mm
19.0 kg (42 lb)
36.5 mm
0.07 mm
21.94-22.04 mm
(left) 17.44-17.48 mm
21.96-21.98 mm
(left) 17.48-17.53 mm
0.05 mm
0.05 mm