Arctic Cat 2012 350 HS Operator's Manual

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Operator's Manual
WARNING
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
2012
ATV
ATV
S H A R E OU R PA S S I ON .
TM
350 FIS
350 FIS
425 FIS/SE
425 FIS/SE
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.

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Summary of Contents for Arctic Cat 2012 350 HS

  • Page 1 2012 Operator’s Manual 350 FIS 350 FIS 425 FIS/SE 425 FIS/SE WARNING Do not remove this Operator’s Manual from this ATV Operating this ATV if you are under according to the guidelines and agreement with the U.S. the age of 16 increases your chance UNDER Consumer Product Safety Commission.
  • Page 2 For your safety, understand and follow all the warnings contained in this Operator’s Manual and the labels on your ATV. Keep this Operator’s Manual with your ATV at all times. This Arctic Cat ATV Oper- ator’s Manual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale.
  • Page 3: Foreword

    All information in this manual is based on the latest product data and specifica- Speed tions available at the time of printing. Category Limitations NOTES (Years) Arctic Cat Inc. reserves the right to make (MPH) product changes improvements Y-12+ 12 or 15 - Limited...
  • Page 4: Table Of Contents

    Starting A Cold Engine (425) ..30 Change of Address, Ownership, or How to Handle the ATV (Active Riding Warranty Transfer......71 Techniques) ........31 Arctic Cat ATV Emission Control Tips............37 Warranty Statement ......73 General Information......40-50 Arctic Cat Emission Control System ATV Identification Numbers....
  • Page 5: Division I - Safety

    Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident. • Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.
  • Page 6: Atv Safety Alert

    ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the VEHICLES (ATV’s) may present a risk balance of the ATV and may cause it of SERIOUS INJURY or DEATH in cer- to go out of control.
  • Page 7: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.
  • Page 8: Hangtags

    2257-220 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. Indicates a potential hazard that could ! WARNING result in a serious injury or death.
  • Page 9: Warning Labels & Information

    The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.  NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on this page.
  • Page 10: Warnings

    They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
  • Page 11 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or high- ways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.
  • Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a foot- rest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
  • Page 16 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 17 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.
  • Page 18: Prevention

    Prevention Overview Gloves When using an ATV, prevention is the Your hands are targets for flying objects and name of the game. “Had you only branches. Along with providing skin protec- known” something could go wrong, you tion, gloves will shield your hands from would have prevented it.
  • Page 19: Condition Of The Atv

    Prevention Eye Protection Wear eye protection, such as goggles, to completely surround your eyes to prevent getting dirt or other items in your eyes. Do not depend on sunglasses for proper eye protection. Sunglasses are not recom- mended; they don’t prevent objects from flying in through the sides.
  • Page 20: First Aid And Survival

    Prevention A. Brakes 4. OIL AND FUEL Squeeze the hand brake lever. If it feels Start with a full tank of gas before every soft or “squishy,” it could be low on fluid ride, and while you’re at it, top off the oil. or have a leak —...
  • Page 21 Prevention Identification • Tools • Water If something does happen to you, the • Identification emergency personnel will want to know • First Aid Kit who you are and whom to contact. It’s For rides that are longer in duration and possible you may be in no condition to distance, the following additional items give them that information.
  • Page 22: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
  • Page 23: Sound Judgment

    Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10.
  • Page 24: Those Around You

    Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid.
  • Page 25: Equipment

    Sound Judgment Other Vehicles ATV Maintenance Depending on where you’re riding, you You have to maintain your ATV. The might encounter other ATV’s, bikes, or General Maintenance section of this motor vehicles on public lands. Respect Operator’s Manual tells you about taking the presence of cars if you’re crossing care of your ATV.
  • Page 26: Load Capacity Ratings Chart

    Sound Judgment Load Capacity Ratings Chart ! WARNING POTENTIAL HAZARD Arctic Cat ATV Load Capacity Ratings Overloading the ATV or carrying or tow- Item Specifications ing cargo improperly. WHAT CAN HAPPEN (lb) (kg) Could cause changes in ATV handling, Vehicle Load Capacity which could lead to an accident.
  • Page 27: Sipde

    Sound Judgment Reckless Riding Be aware of prescription and over-the- counter medications. Drowsiness and If you are involved in an ATV accident impaired judgment can be caused by a when you’re speeding, you have a 25% wide variety of medications. The same is chance of landing yourself in the hospi- true of allergy, cold, flu, and headache tal.
  • Page 28: Supervision

    ATV. they’ve had over a year of experience with ATV riding or taken an ATV training Arctic Cat and the ATV Safety Institute course, it’s your responsibility to keep recommend that all ATV operators ride them off your ATV. It can be dangerous the appropriate-sized ATV according to (especially for underaged children) —...
  • Page 29: Division Ii - Operation/ Maintenance

    Rear Drive Capacity 250 ml (8.5 fl oz) Engine Oil Capacity 2.8 L (3.0 U.S. qt) (Approx) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Differential/Rear Drive SAE Approved 80W-90 Hypoid Lubricant Taillight/Brakelight 12V/5W/21W Headlight...
  • Page 30: Location Of Parts And Controls

    Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Power Distribution Module 5. Electrical Access Panel 6. Seat Latch 7. Storage Compartment KC344B 8. Reverse Override Switch 9. Rear Foot Brake 10. Brake Lever Lock 11.
  • Page 31: Atv Operation

    ATV Operation Starting the Engine Basic Operating Always start with the ATV on a flat, level Maneuvers surface. Carbon monoxide poisoning can Active riding and basic maneuvers are kill you, so keep your ATV outside while the foundation of your ATV ride. With- it’s running.
  • Page 32: Starting A Cold Engine (425)

    ! WARNING first position (ON) leaving the head- lights OFF. Note that the N is indi- Use only Arctic Cat approved brake cated on the LCD. fluid. Never substitute or mix differ- ent types or grades of brake fluid.
  • Page 33: How To Handle The Atv (Active Riding Techniques)

    ATV Operation Shifting ! WARNING The Arctic Cat ATV with an automatic Do not start the engine or operate transmission has a dual-range transmis- this ATV with the clutch shield sion with reverse. To shift the ATV, fol- removed. Serious...
  • Page 34: Wide Turns

    ATV Operation Safe riding techniques include: • Riding • Leaning, Weight Shift, and Balance • Wide Turns • Sharp Turns • Quick Turns • K-Turns • Riding Uphill • Riding Downhill • Sidehilling/Traversing • Swerving ATV-0013 • Crossing Obstacles Riding Once the engine’s warm, the ATV is ready to go.
  • Page 35: Sharp Turns

    ATV Operation ATV-0045 ATV-0039 ATV-0044 ATV-0040 1. Ease off the throttle as you approach 1. Ease off the throttle as you approach the turn to slow down. the turn to slow down. 2. Use the principles of leaning, weight 2. Use the principles of leaning, weight shifting, and balancing—shift your shifting, and balancing—shift your body weight to the inside of the turn.
  • Page 36 ATV Operation ATV-0022 ATV-0023 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar, shift your weight, and balance at the same time as you enter the turn (use the principles of leaning, weight shifting, and balanc- ing—shift your body weight to the inside of the turn).
  • Page 37: Riding Uphill

    ATV Operation 5. If you’re to the left of the ATV, turn 2. Lean as far forward as possible. For the handlebar all the way left. steeper hills, come off your seat to stand and lean forward. 6. Partially release the brake, but lightly hold the brake lever.
  • Page 38 ATV Operation 1. Shift your body weight as far back 4. If the ATV feels like it’s tipping, on the seat as possible. turn the handlebar downhill. If that’s not possible because of the terrain or 2. Keep it in a low range; stay out of other conditions or if it just doesn’t neutral.
  • Page 39: Tips

    ATV Operation Crossing Obstacles 7. Keep your body loose to absorb any shock. Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and 8. If the ATV starts tipping, shift your ruts means combining all the active rid- weight to keep it in balance.
  • Page 40: Crossing Roads

     NOTE: Engine damage caused by water ingestion or immersion will 2. Move forward on the seat. not be covered by Arctic Cat war- 3. Lean to inside of turn. ranty. 4. Turn handlebar. 1. Physically check the depth and cur-...
  • Page 41: Stopping The Engine

    ATV Operation Driving In Cold Weather  NOTE: After the brakes thaw, dry them by applying them several  NOTE: Check that all control times while riding slowly. levers move freely. Make sure that  the footrest, shift lever, and rear NOTE: After riding through water, foot brake are free of ice and snow.
  • Page 42: General Information

    The to complete warranty claims properly. No engine will not start. The key can be warranty will be allowed by Arctic Cat if removed in this position. the VIN or ESN is removed or mutilated in any way.
  • Page 43: Gas Tank Valve

    2. To engage the low range from high CAUTION range, move the shift lever outward and forward. Leaving the ignition switch in the ON  NOTE: The high range is for nor- or LIGHTS position for a long period mal riding with light loads. The low of time when the engine is not run- range is for carrying heavy loads or ning may cause the battery to dis-...
  • Page 44: Headlight Hi/Lo Switch

    NOTE: The brake lever lock must wheels, move the switch to the 4WD lock the wheels. If it doesn’t, take position or to the 2WD position. the ATV to an authorized Arctic Cat ATV dealer for service. CAUTION ! WARNING...
  • Page 45: Throttle Lever

    Throttle Lever Use the headlight HI/LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS posi- tion. When the switch is in the HI posi- tion, the high beam will illuminate. When the switch is in the LO position, the low beam will illuminate.
  • Page 46: Lcd Guage

    (if necessary) press and release the Set/Reset Button (4) to select CAUTION the clock display. Arctic Cat does not recommend B. Press and hold the Set/Reset But- using a pressure washer to clean the ton (4) until the minutes stop radiator core.
  • Page 47: Primer - Cold Start (350)

     NOTE: Take the ATV to an autho- press the Mode Button (3) to select rized Arctic Cat ATV dealer to have the distance mode; then press the the EFI error corrected and to have Set/Reset Button (4) to select the the ECU reset as soon as possible.
  • Page 48: Carburetor Float Bowl Drain (350)

    Carburetor Float Bowl Oil Level Stick Drain (350) ATV-0100AA AF925 Periodically, the float bowl should be drained to remove condensation. To drain the float bowl, use the following proce- dure. 1. Direct the hose from the float bowl drain into a container. ! WARNING Do not drain float bowl contents KC0051A...
  • Page 49: Seat Latch

    Trailering and Towing ! WARNING Never use the racks as a towing or trailering point. Arctic Cat ATV’s are equipped with a frame-mounted receiver for a standard 5.1 cm (2 in.) receiver hitch. The stan- dard receiver hitch must be purchased separately.
  • Page 50: Recommended Gasoline

    2. Secure the ATV with load rated The recommended oil to use is Arctic Cat hold-down straps. ACX All Weather synthetic engine oil,  NOTE: Suitable hold-down straps...
  • Page 51: Engine Break-In

    At the discretion and Any lubricant used in place of the expense of the owner/operator, the ATV recommended lubricant could cause may be taken to an authorized Arctic Cat serious front differential/rear drive ATV dealer for this initial service. damage.
  • Page 52 2. Accelerate to 30 mph; then com- press brake lever to decelerate to 0-5 ! WARNING mph. Do not attempt sudden stops or put 3. Repeat procedure twenty times. yourself into a situation where a sudden stop will be required until the brake pads are properly bur- nished.
  • Page 53: General Maintenance

    I = Inspect and clean, adjust, lubricate, replace as necessary * = Dealer maintenance T = Tighten R = Replace C = Clean ** = When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles...
  • Page 54: Oil Cooler (350)

    The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for ser- vice. Also, the coolant level should be checked periodically. CAUTION...
  • Page 55: Shock Absorbers

     4. Remove the radiator access panel; NOTE: Before attempting then remove the radiator cap and add adjust suspension, clean dirt and coolant as necessary until coolant is debris from the sleeve and remove visible in the fill tank. load from the suspension; then use the spanner wrench to adjust the sleeve to the desired position.
  • Page 56 Inspect the oil for any signs of metal 10. Turn the engine off and wait approx- filings or water. If found, take the imately one minute. Recheck the oil ATV to an authorized Arctic Cat ATV level. dealer for servicing. 11. Inspect the area around the drain 5.
  • Page 57: Hydraulic Hand Brake

    ATV dealer for service. Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. 738-420B Brake Pads ! WARNING...
  • Page 58: Rear Foot Brake

    ATV to an authorized Arctic Cat  NOTE: Take the ATV to an autho- ATV dealer to have brake pads rized Arctic Cat ATV dealer for this replaced. service. Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte- nance Schedule.
  • Page 59: Battery

    5. If boot damage is present or tie rod cautions provided with the battery end free-play seems excessive, con- or battery maintainer/charger. tact an authorized Arctic Cat ATV dealer for service. Loss of battery charge may be caused by ambient temperature, ignition OFF cur-...
  • Page 60 NOTE: Optional battery charging NOTE: Not using a battery char- adapters are available from your ger with the proper float mainte- authorized Arctic Cat dealer to con- nance will damage the battery if nect directly to your vehicle from connected over extended periods.
  • Page 61 The vehicle must have a 12-volt DC, an authorized Arctic Cat dealer for negative ground electrical system. further troubleshooting. Jump-Starting CAUTION ...
  • Page 62: Spark Plug

    If one is not available, take the  NOTE: Have the battery and elec- ATV to an authorized Arctic Cat ATV dealer. trical system checked prior to oper- 1. Start the engine and warm it up to ating the vehicle again.
  • Page 63: Throttle Cable Adjustment

    ! WARNING Adjust the idle to the correct RPM. Make sure the engine is at normal operating temperature before adjust- ing the idle RPM. Throttle Cable Adjustment To adjust the throttle cable free-play: KC0056A 1. Loosen the jam nut from the throttle cable adjuster.
  • Page 64: Air Filter Housing Drain

    8. Clean any dirt or debris from inside 2. Remove the drain bolt from the the air cleaner. Be sure no dirt enters cover and allow the water to drain the carburetor. out. 9. Install the air filter and cover. 3.
  • Page 65: Wheels

    If proper tools and related items are ! WARNING not available, have this maintenance per- formed by an authorized Arctic Cat ATV Wait until the muffler cools to avoid dealer or a qualified tire repair station. burns.
  • Page 66: Checking/Adjusting Headlight Aim

     1. Position the ATV on a level floor so NOTE: The bulb portion of the the headlights are approximately 6.1 headlight is fragile. HANDLE WITH m (20 ft) from an aiming surface CARE. When replacing the head- (wall or similar aiming surface). light bulb, do not touch the glass portion of the bulb.
  • Page 67: Fuses

     Arctic Cat ATV dealer immediately. NOTE: To remove the fuse, com- Tools press the locking tabs on either side of the fuse cover and lift out.
  • Page 68: Preparation For Storage

    ATV for storage. An authorized Arctic Cat ATV dealer 7. Tighten all nuts, bolts, cap screws, should perform this service; however, the and screws. Make sure rivets hold- owner/operator may perform this service ing components together are tight.
  • Page 69: Preparation After Storage

    Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;...
  • Page 70: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 71: Limited Warranty

    Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.
  • Page 72: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.
  • Page 73: Change Of Address, Ownership, Or Warranty Transfer

    Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party.
  • Page 74 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
  • Page 75: Arctic Cat Atv Emission Control Warranty Statement

    Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
  • Page 76: Arctic Cat Emission Control System Limited Warranty

    Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
  • Page 77: Epa Emission Control Statement/Warranty Coverage - Atv (U.s. Only)

    Wiring Owner’s Responsibilities The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Man- ual.
  • Page 78: Declaration Of Conformity

    Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 350 4x4 425 4x4 Standards to which conformity is declared: EN 61000-6-2:2005...
  • Page 79: Identification Numbers Record

    2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
  • Page 80 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 p/n 2259-069 (218) 681-9851 - U.S. (204) 982-1656 - Canada...

This manual is also suitable for:

2012 425 hs

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