Periodical Maintenance Schedule - TGB 525 Service Manual

2. MAINTENANCE INFORMATION

Periodical Maintenance Schedule

INTERVAL
ITEM
Muffler Bolts and Exhaust Pipe
Nuts
Valve Clearance
Air Cleaner
Engine Idle RPM
Spark Plus
Engine Oil
Oil Filter
Front Differential Set Oil
Final Gear Oil
C.V.T Belt
Fuel Tube
Throttle Cable Play
Brakes
Brake Hose
Brake Fluid
Tires
Suspensions
Steering System
Chassis Bolts and Nuts
General Lubrications
Code: C ~ Cleaning (replaced if necessary)
L ~ Lubrication
Have your ATV checked, adjusted, and recorded maintenance data periodically by your TGB Authorized Dealer to
maintain the ATV at the optimum condition
The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever
comes first.
Remarks: 1. Clean or replace the air cleaner element more often when the ATV is operated on dusty roads or in
the Heavily- polluted environment.
2. Maintenance should be performed more often if the ATV is frequently operated in high speed and
after the ATV has accumulated a higher mileage.
3. Preventive maintenance
a. Ignition system－Perform maintenance and check when continuous abnormal ignition, misfire,
b. Carbon deposit removal－Remove carbon deposits in cylinder head, piston heads, exhaust system
2-2
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MONTHS 1
Kms INITIAL 200
MILES INITIAL 120
T
I
-
I
-
Replace Every 6000KM (4000 MILES)
R
R
R
Replace Every 6000KM or Every 6 Months
R
Replace Every 6000KM or Every 6 Months
-
-
Replace Every 4 Years
I
I
-
Replace Every 4 Years
-
Replace Every 2 Years
-
-
I
T
-
R ~ Replacement
after-burn, overheating occur.
when power is obviously lower than normal.
3
EVERY 1000
EVERY 600
T
-
C
I
-
-
-
-
-
-
I
I
I
-
I
I
-
I
T
L
I ~ Inspection, cleaning, and adjustment
T ~ Tighten
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6 12
EVERY 2000 EVERY 4000
EVERY 1200 EVERY 2400
T T
I I
C R
I I
I I
R R
R R
R R
R R
I I
I I
I I
I I
I I
I I
I I
I I
I I
T T
L L