Fuel Unit - TGB 525 Service Manual

Fuel Unit

Remove the seat.
Remove the fuel tank cap.
Remove the fuel tank cover and front fender (refer
chapter 13).
Disconnect the coupler of the fuel unit.
Remove the fuel unit (4 bolts).
Caution
● Great care shall be taken not to damage or
bend the float arm of the gauge.
When the float arm shifts to the F position or the E
position, the resistance measured shall be as
follows:
Position
E (Empty)
F (Full)
Connect the wiring to the fuel unit and the
ohmmeter as shown.
Connect the fuel unit coupler to the wire harness.
Turn on the main switch.
Move the float arm to verify the proper position the
fuel gauge needle indicates.
Arm Position
Up (Full)
Down (Empty)
Caution
While conducting the test, turn on the direction
indication lamp to make sure that the battery is in
serviceable condition.
Function of Over-ride
Remove over-ride button from the handle.
Remove it's coupler.
Check it. Replace the switch if damaged.
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Resistance
97.5~107.5 Ω
4~10 Ω
Bargrahpic Position
7 Bargrahpic (Full)
E (Empty)
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17. ELECTRICAL SYSTEM
4 bolts
Fuel unit coupler
Full
Empty
17-19