Maintenance Description - TGB 525 Service Manual

16. REAR BRAKE & REAR WHEEL & REAR CUSHION

Maintenance Description

Operational precautions
Caution
Inhaling asbestos may cause disorders of respiration system or cancer, therefore, never use air hose or
dry brush to clean brake parts. Use vacuum cleaner or other authorized tool instead.
● The brake caliper can be removed without removing the hydraulic system.
● After the hydraulic system is removed, or the brake system is felt to be too soft, bleed the hydraulic
system.
● While refilling brake fluid, care should be taken not to let the foreign material entering into the brake
system.
● Do not spill brake fluid on the painted surfaces, plastic or rubber parts to avoid damage.
● Check the operation of the brake system before riding.
● Please refer to the Maintenance Manual of tubeless tire in respect to the removal, repair and
installation of the tire.
Specifications
The thickness of front and rear brake disk
Front and rear brake disk eccentricity
Master cylinder inner diameter (hand brake)
Master cylinder piston outer diameter (hand brake)
Master cylinder inner diameter (foot brake)
Master cylinder piston outer diameter (foot brake)
Diameter of rear disk
Thickness of rear brake lining
Tire pressure as cold: 7
Torque values
Brake hose bolt
Bolt for brake caliper
Bolts for the brake disk
Brake lever nut
Air-bleed valve
Rear wheel nut
Special tools
Inner bearing puller: TGB-440645
Rear axle bearing driver (6007LLU):
16-2
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To this chapter contents
Item
psi
3.50kgf-m
3.25kgf-m
4.25kgf-m
1.00kgf-m
0.50kgf-m
2.40kgf-m
TGB-440640
www.pdffactory.com
Standard (mm)
4.000
< 0.100
14.000 ~ 14.043
13.957 ~ 13.984
15.900 ~ 15.943
15.857 ~ 15.884
180.000
7.000
Rear axle castle nut
Rear axle holder bolt
Rear wheel axle nut
Rear
cushion mounting bolt
4.6kgf-m
Swing arm pivot bolt
Limit (mm)
2.500
0.300
14.055
13.945
15.955
15.845
-
2.000
5.00kgf-m
9.20kgf-m
9.20kgf-m
9.2kgf-m