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Changing parameters
By pressing the 2T/4T (SETUP) selection switch a little longer the machine will enter the SETUP
state. The display will show the set parameter's runnning number (blinking), its abbreviation and
value. Select the parameter number using the "SYNERGIC PRG" + and - buttons or the "SETUP"
button (which will jump by tens). Change the value using the control button (in some cases, the
value can be found from the synergy curve). "Syn" and the curve value will blink by turns on the
right of the display. Set the value by turning the button anticlockwise.
Exit for SETUP using a long press.
Frequency and amplitude of double pulse can be set in the separate 'SET' mode, obtained by first
pressing the 2T/4T (SETUP) and, without releasing it, the method button. "dFr" and the frequency
in Hz will be displayed. "Syn" will appear if the frequency is based on synergy curves. Change this
value by turning the control button anticlockwise. Press it twice to display "dA" i.e. the amplitude
(m/min). Adjust this accordingly and exit SETUP by pressing any button other than SETUP.
3.3.13. Error codes
Error codes are among others the following:
Err 3:
Overvoltages in the mains supply. Also the pilot light of overvoltage is lighting.
Err 4:
The thermal protection of power suorce has stopped welding. Also the pilot light of
thermal protection is lighting.
Err 5:
The cooling device has stopped welding.
Err 6:
The terminal voltage has rised. Take the device to service.
Err 153: Liquid cooled PMT- or WS-gun is overheated. Or torch-PTC or RMT10 has beeb installed,
but the jumber inside the torch is in FU-position, look also instruction of torch.
Err 154: Overloading of the wire feed motor
Error code is eliminated when the reason is aborted, except Err 6, which demands to turn down
the machine.
3.4. COOLING UNIT OPERATION (kEMPACTCOOL 10)
Thermal overload
The thermal overload light is lit, the machine stops and display shows Err 5 when temperature
control of the machine has detected cooling water overheating. The cooling unit fan cools down
the water, and when the light goes out welding can be started again.
Water flow signal
Display shows Err 5 when water flow is blocked.
© Kemppi oy
The operation of cooling units KempactCool 10 is
controlled by the power source. The cooling unit pump
starts automatically when welding starts. Proceed as
follows:
1. Start power source.
2. Check water level and input flow of the reservoir, add
liquid if needed.
3. If you use a water-cooled gun you can fill it with
cooling liquid by pressing TEST-button (on cooling
unit).
The pump operates for 5 another minutes after welding has
been finished to cool the liquid to the same temperature
as in the machine surrounds. This reduces the need of
service.
Kempact pulse 3000, Kempactcool 10 / 0813 – 1
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