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KempArc™
Pulse 350, 450
DT 400
Инструкции по эксплуатации • По-русски
Operating manual • English
Käyttöohje • Suomi
Bruksanvisning • Svenska
Bruksanvisning • Norsk
Brugsanvisning • Dansk
Gebrauchsanweisung • Deutsch
Gebruiksaanwijzing • Nederlands
Manuel d'utilisation • Français
Manual de instrucciones • Español
Instrukcja obsługi • Polski
操作手册 • 中文
Manual de utilização • Português
EN
FI
SV
NO
DA
DE
NL
FR
ES
PL
RU
ZH
PT
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Table of Contents
Related Manuals for Kemppi KempArc Pulse 350
Summary of Contents for Kemppi KempArc Pulse 350
- Page 1 Pulse 350, 450 KempArc™ DT 400 Operating manual • English Käyttöohje • Suomi Bruksanvisning • Svenska Bruksanvisning • Norsk Brugsanvisning • Dansk Gebrauchsanweisung • Deutsch Gebruiksaanwijzing • Nederlands Manuel d’utilisation • Français Manual de instrucciones • Español Instrukcja obsługi • Polski Инструкции...
- Page 3 Operating manual English...
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Page 4: Table Of Contents
ContEnts IntroduCtIon ..........................general ................................. about Kemparc pulse products ......................InstAllAtIon ............................Before use ................................machine introduction ..........................positioning of the machine ........................Distribution network ..........................Connecting cables ............................opErAtIon Control ....................... main switch i/O .............................. pilot lamps ................................. Operation of cooling fan ......................... -
Page 5: General
Kemppi product. the technical specifications of the equipment can be found at the end of the manual. please read the manual carefully before using the equipment for the first time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual. -
Page 6: Installation
InstAllAtIon BEForE usE the product is packed in specially designed transport cartons. However, before use always make sure the products have not been damaged during transportation. product packaging material is recyclable. When moving the welding machine, always lift it from the handle, never pull it from the NOTE! welding gun or other cables. -
Page 7: Positioning Of The Machine
High rates of harmonic current may cause losses and disturbance to some equipment. KempArc pulse 350 and 450: this equipment complies with ieC 61000-3-12 provided that the short-circuit power S greater than or equal to 5.5 mVa at the interface point between the user’s supply and the public suply network. -
Page 8: Connecting Cables
ConnECtIng CABlEs Always check before use that the interconnecting cable, shielding gas hose, earth return NOTE! lead/clamp, and mains cable is in a serviceable condition. ensure that connectors are correctly fastened. Lose connectors can impair welding performance and damage connectors. 2.5.1 water cooled system: KempArc pulse + dt 400 + KempCool 10 Dt 400 wire feed unit KempArc pulse power source... - Page 9 2.5.3 Connecting to mains power Kemparc power sources are delivered as standard with 5 meters of mains power cable. no mains plug is fitted at the Kemppi factory. If local country based regulations state an alternative power cable is required, the mains NOTE! cable must be replaced in conformity with the regulations.
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Page 10: Welding And Earth Return Cables
2.5.5 welding and earth return cables Kemppi always recommend the use of high quality copper cables with a suitable cross- sectional area. Cable size should be selected depending on the intended welding application. 50mm2 copper welding cables may be used for low duty work in basic or Synergic 1-mig. -
Page 11: Operation Control
For correct connection and configuration of cable sets, please refer to schematic drawings: 2.4.1 and 2.4.2 KempArc Pulse 350/450 power sources are designed to be used oNLY with Dt 400 wire feed NOTE! unit and KF 62 control panel. -
Page 12: Using The Machine
usIng thE mAChInE Welding applications vary, so the equipment must adapt. Kemparc pulse features K 60 interface, a clear and logical lCD menu display. arc Wizard menu allows the operator to refine, adapt and manage the arc process and system function before, during and after welding. sEtup pAnEl K 60 –... - Page 13 Gun Menu Front Pull ON or OFF Test Menu Wire Inch 1 – 20 m/min 1 m/min adjustment with the control knob Gas Test press the button * For more information, contact robotics@kemppi.com ** not in use in interface version 1...
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Page 14: Welding Parametres And Functions
wEldIng pArAmEtrEs And FunCtIons 4.3.1 welding parametres (in edit Channel menu 2/6) WFSpeed 0.7 – 25 m/min 0.05 m/min steps when WFSpeed < 5 m/min and 0.1 m/min steps when WFSpeed > 5 m/min WFS-Max Set the limit for maximum WFSpeed WFS-Min Set the limit for minimum WFSpeed Voltage... - Page 15 douBlE pulsE mIg WFSpeed 0.7 – 25 m/min 0.05 m/min steps when WFSpeed < 5 m/min and 0.1 m/min steps when WFSpeed > 5 m/min WFS-Max Set the limit for maximum WFSpeed WFS-Min Set the limit for minimum WFSpeed FineTuning Factory setting is 0 Adjusts the base current of the curve in certain limits.
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Page 16: Welding Functions
4.3.2 welding functions othEr proCEssEs (in edit Channel menu 3/6) HotStart ON, OFF or USER Factory setting is USER => USER can freely choose is the HotStart ON or OFF HOTStartLevel -50 – 100 % 1 % steps. Factory setting 40 % Hot 2T Time 0 –... - Page 17 systEm ConFIg mEnu (in main menu 4/7) Water Cooling Water Cooler control: Factory setting: AUTO OFF: Water Cooler always OFF. OFF / AUTO / ON. AUTO: Water Cooler automatic control ON. Water Cooler starts when welding starts and is turned off after a delay when welding stops.
- Page 18 AdmInIstrAtor mEnu (in main menu 2/7, user identification) Change PIN Code Administrator pin code Factory PIN code: 0000. change. Ask PIN PIN code inquiry selection: Factory Setting: OFF OFF: No PIN code inquiry. OFF / StartUp / Menu StartUp: Setup panel (K 60) always asks for the PIN code when the machine is turned on.
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Page 19: Welding Software Delivery Profile
Wise and match software menu. Order and load these software products to your machine with Kemppi Datagun field program device. - Page 20 Kemppi Wise products are welding process solutions. Wiseroot and Wisethin process group curves are listed below. Group WiseRoot WiseThin Wire ø mm Material Ar+18–25%CO2 Ar+18–25%CO2 Ar+18–25%CO2 Ar+18–25%CO2 SS-316/308 Ar+2%CO2 SS-316/308 Ar+2%CO2 CuSi3 CuAl8 Ss-316/308 Ar+2%CO2 Ss-316/308 Ar+2%CO2 Ss-316/308 Ar+He+CO2 Ss-316/308...
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Page 21: Kf 62 Panel Overview
KF 62 pAnEl oVErVIEw m/min + / – POWER ROBOT WISE DOUBLE PULSE CHANNEL PANEL PULSE SAVE 1-MIG CONTROL KF 62 main switch (long press) a) Wire feed speed/welding current display b) Display of selected adjustable parametre activation of mig welding dynamics / arc Force adjustment gas purge Wire inch a) Display of welding voltage /plate thickness /timer settings... -
Page 22: Kf 62 Panel Button Functions
KF 62 pAnEl Button FunCtIons m/min + / – POWER ROBOT WISE DOUBLE PULSE CHANNEL PULSE PANEL SAVE 1-MIG CONTROL KF 62 the control panel is used for controlling and monitoring the operation of the power source and the wire feeder. the buttons are used for adjusting functions. the displays and indicators reflect the operating modes of the machine. -
Page 23: Dynamics Button
dynAmICs Button Short press: Dynamics setting if welding process is mig/Synergic mig. Forming pulse setting if welding process is Wiseroot/Wisethin. gAs tEst Button gas test function. pressing the button will show the gas test time. gas test time can be adjusted by using the pulse encoder. -
Page 24: Save Button
sAVE Button SAVE For saving the memory channel. Short press: SaVe. long press: panel is locked. no panel parametre changes allowed (panel lock). ExtrA FunCtIons Button Short press: Crater Filling selection / Hot Start Selection. Control dIsplAy ROBOT PANEL CONTROL rOBOt: Welding parametres taken from the robot panel: Welding parametres taken from the welding machine panel memory channel. -
Page 25: 5.12 Getting Started
5.12 gEttIng stArtEd step by step for the first time user First select your language the default menu language is english. In the following steps you will be able to select NOTE! alternative languages Connect mains power and switch on power source. if this is the initial system activation you may need to press and hold the large orange On/OFF button on K 60 panel. - Page 26 reaDY tO WelD: Your basic welding selection and set-up is now complete. You are ready to weld, providing you select the corresponding channel ‘Job’ number on the KF 62 remote control panel. Set your welding power and arc length and weld. If you SeLeCt ‘MIG’...
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Page 27: Basic Troubleshooting
BAsIC trouBlEshootIng the problems listed and the possible causes are not definitive, but serve to suggest some NOTE! standard and typical situations that may present during normal environmental use when using the MIG/MAG process with KempArc Pulse. Problem Check the following Machine won’t work? • Check mains plug is connected • Check mains power distribution is switched on... -
Page 28: Operation Disturbances
Should you experience a malfunction from your machine, please consult the basic troubleshooting text above first, and complete some basic checks. if the machine malfunction cannot be corrected with these measures, contact your Kemppi maintenance service workshop. opErAtIon oF thE oVErloAd protECtIon Yellow thermal protection lamp is lit when the thermostat is operating due to loading beyond the stated duty cycle. -
Page 29: Period Maintenance
• Operation and performance values of the machine are checked, and when necessary adjusted by means of software and test equipment. software loading Kemppi Service Workshops can also test and load firm ware and welding software. dIsposAl oF thE mAChInE Do not dispose of electrical equipment with normal waste! -
Page 30: Ordering Numbers
KempArc Pulse 350 power source 6200350 KempArc Pulse 450 power source 6200450 KempArc Pulse 350 power source analogue 6200350AN KempArc Pulse 450 power source analogue 6200450AN KempArc Pulse 350 power source Work pack profile 6200350EL KempArc Pulse 450 power source... -
Page 31: Technical Data
KempArc Pulse 350 KempArc Pulse 450 Connection voltage 3~50/60 Hz 400 V -15 %...+20 % 400 V -15 %...+20 % Rated power 60 % ED 22.1 kVA 80 % ED 16.0 kVA 100 % ED 15.3 kVA 17.8 kVA... - Page 32 DT 400 Operating voltage 50 V DC Rated power 100 W Load capacity 40 °C 80% ED 600 A 100% ED 500 A Operating principle 4 wheel feed Wire feed speed 0 ... 25 m/min Filler wires ø Fe, Ss 0.6 ...
- Page 34 78681 EPONE CEDEX myynti.fi@kemppi.com info.ru@kemppi.com FRANCE Tel +33 1 30 90 04 40 KEMPPI SVERIGE AB KEMPPI, TRADING (BEIJING) COMPANY, Telefax +33 1 30 90 04 45 LIMITED Box 717 sales.fr@kemppi.com Room 420, 3 Zone, Building B, S-194 27 UPPLANDS VÄSBY No.12 Hongda North Street,...