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Summary of Contents for Kemppi Kempact Pulse 3000
- Page 1 Operation instruction • english 19101811E Gebrauchsanweisung • deutsch 0813 Gebruiksaanwijzing • nederlands Manuel d'utilisation • français KEMPACT PULSE 3000 KEMPACTCooL...
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Page 2: Table Of Contents
4.2. RegUlAR mAIntenAnCe ..................20 4.3. DIsposAl oF the mAChIne ................. 20 5. ORDERING INFORMATION ..................20 6. TECHNICAL DATA ...................... 22 7. TERMS OF GUARANTEE ................... 23 – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy... -
Page 3: Preface
Read the warnings carefully and follow the instructions. Please also study the instructions for safe operation and follow them when installing, operating and servicing the machine. 1.2. PRODUCT INTRODUCTION The Kempact Pulse 3000 is a compact MIG inverter suitable for repair and installation use, and for light and medium industrial use. 1.3. SAFETY INSTRUCTIONS Kemppi welding devices conform to international safety standards. - Page 4 • Take extra precautions when working on metals or surface-treated materials containing lead, cadmium, zinc, mercury or beryllium. – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy...
- Page 5 • Never move a protective gas bottle when the flow adjuster is in place. Put the valve cover in place during transportation. • Always close the gas cylinder valve after use. © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – ...
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Page 6: Before You Start Using The Unit
2.4. CONNECTION TO THE MAINS SUPPLY The Kempact Pulse 3000 is delivered with a five metre mains cable without a plug. Installation of the plug should be carried out only by a competent electrician. For fuse and cable sizes, see the technical data in the end of this document. - Page 7 © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – ...
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Page 8: Installation Of Welding Gun
Excessive pressure will cause the filler wire to flatten and damage its coating, as well as undue wear and tear of the feed rolls and friction damage. 8 – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy... -
Page 9: Adjustment Of Tightness Of Spool Brake
Always fasten the gas cylinder securely in an upright position on a wall rack intended for the purpose or on a cylinder cart. Always close the cylinder valve after you have finished welding. © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – ... -
Page 10: Cooling Unit (Kempactcool 10)
Cooling liquid is injurious! Avoid also contact with skin or eyes. In case of injury, seek for medical advice. Cooling unit KempactCool 10 together with MIG-gun of Kemppi's PMT-W and MMT-W range enables MIG welding with water-cooled gun. The cooling unit is installed beneath the power source with screws and mounting plate. Electrical connections are on the bottom of power source. -
Page 11: Operation
The welding of very thin steelplates (0.5 to 0.7 mm) a - polarity might also work best for solid wire. 3.2.1. Changing the polarity - pole + pole Only a service shop authorised by Kemppi may change the polarity. © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – 11... -
Page 12: Panel
The purpose is to get a goodlooking weld and a proper penetration while improving the controllability of the weld pool during position welding. 1 – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy... -
Page 13: Selecting 1-Mig/Pulse Mig Synergy Curves
Ar + 18 % Co ² 0,9 mm Ar + 18 % Co ² 1,0 mm Ar + 18 % Co ² 1,2 mm Ar + 18 % Co ² © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – 13... - Page 14 Cusi3-A 5,5 – 6,0 1,0 mm Cusi3-A 6,0 – 6,5 1,0 mm Cusi3-A 6,4 – 7,0 1,0 mm Cusi3-A 6,9 – 7,6 1,0 mm Cusi3-A 7,4 – 8,1 1 – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy...
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Page 15: Adjustments, Display And Weld Data
The descending time is kept constant using the 2T function, and the welding power and end level can be changed using the SETUP-function. © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – 1... -
Page 16: Use Of Gas Test
The wire feed switch will start the wire feed motor without opening the gas valve. The power source will start up, but without providing welding power. The wire feed range will be 5m/min but can be adjusted as desired. 1 – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy... -
Page 17: Memory Channels, Memory
Using the SETUP function, the user can change welding parameters which do not have their own panel functions. These parameters can be set separately for 1-MIG and Pulse MIG. SETUP settings are separate for each memory channel. © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – 1... - Page 18 Disabling of gun remote control automatic identification Display reset 1...20 s time PRG INFO - feeld 1,2,3 selection Restore Restoring factory settings (oFF=no reset, pan=panel and setup All= also memory channels) 18 – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy...
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Page 19: Error Codes
The cooling unit fan cools down the water, and when the light goes out welding can be started again. Water flow signal Display shows Err 5 when water flow is blocked. © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – 1... -
Page 20: Maintenance
Note! Only a qualified electrician should remove or install the mains cable! 4.2. REGULAR MAINTENANCE KEMPPI -service workshops sign special service contracts with customers for regular maintenance. All parts are cleaned, checked and if necessary, repaired. The operation of the welding machine is also tested. - Page 21 4 pcs per unit w000891 drive ring v groove 1,0/1,2 4 pcs per unit 9420507 washer 10.5x30x2.5 2 pcs per unit Recommended for aluminium welding with Pulse MIG. © Kemppi oy Kempact pulse 3000, Kempactcool 10 / 0813 – 1...
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Page 22: Technical Data
- 20 °C ...+ 40 °C Storage temperature for use - 40 °C ...+ 60 °C Degree of protection Ip23C The products meet conmormity reguirements for CE marking. – Kempact pulse 3000, Kempactcool 10 / 0813 © Kemppi oy... -
Page 23: Terms Of Guarantee
Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent. Packing, freight and insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do not comply with the terms of guarantee are not binding on guarantor.
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