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1923540E
Operation instructions • english
0537
Gebrauchsanweisung • deutsch
Gebruiksaanwijzing • nederlands
Manuel d'utilisation • français

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Summary of Contents for Kemppi Promig 300

  • Page 1 1923540E Operation instructions • english 0537 Gebrauchsanweisung • deutsch Gebruiksaanwijzing • nederlands Manuel d’utilisation • français...
  • Page 2: Table Of Contents

    300 WIRE FEED UNITS ....................18 SERVICE, OPERATION DISTURBANCES ..............18 ORDERING NUMBERS ....................19 TECHNICAL DATA ......................20 DISPOSAL OF THE MACHINE ..................21 TERMS OF GUARANTEE ..................... 21 2 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY...
  • Page 3: Introduction

    first place in respect of size or filler wire reel. Promig 200 is designed to be used with filler wire reel of max 200 mm (5kg), whereas Promig 300 is for reels of max 300 mm (20 kg).
  • Page 4: Operation Control And Connectors

    X12 Connection of welding gun EURO X13 Connection for control cable PRO power sources X14 (PROSYNC 50 / Promig 300) Control cable connector for sub-feeder / motorized gun, accessory X15 Welding current connection PRO power source W16 Connection for MMA...
  • Page 5: Accessories And Cables

    Cooling liquid hose R3/8 - Snap connector Shielding gas hose Snap connector - 0 Welding current cable Extension cable for remote control Earth cable MMA welding cable MIG gun liquid-cooled © KEMPPI OY PROMIG 200, PROMIG 300 / 0537 – 5...
  • Page 6: Sub-Feeder Equipment

    MIG intermediate cable air-cooled (Promig 100) MIG intermediate cable liquid-cooled Extension cable for remote control Earth cable MMA welding cable MIG gun air-cooled MIG gun liquid-cooled Motorized gun air-cooled Motorized gun liquid-cooled 6 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY...
  • Page 7: Parts Of Fire Feed Mechanism

    ���� �� ** included in delivery, mounted ������������� ������� ������������� ������� ������������� ������� ��������� �� ������ ����� ���� �� ������������� ������� ��������� ������� �� ������ ����� �� ��������������� ��� © KEMPPI OY PROMIG 200, PROMIG 300 / 0537 – 7...
  • Page 8: Operation Safety

    Welding fumes Take care that there is sufficient ventilation during welding. Take special safety precautions when welding metals which contain lead, cadmium, zinc, mercury or beryllium. 8 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY...
  • Page 9: Installation

    If you need a higher speed, you can increase the max. wire feed speed to 25 m/in min by replacing the gear wheel on motor shaft to a bigger one. The big gear wheel D40 is delivered only with the feed unit Promig 300. Promig 300...
  • Page 10: Mounting Of Promig 200, 300 To Boom

    Wire unit must be mounted to boom in such a way that its chassis is galvanised separated both from swing arm and boom. For boom hanging you get with Promig 300 delivery plastic grip (is mounted onto rear plate of the unit) as well as metallic suspension hook.
  • Page 11: Mounting Of Mig Welding Gun

    - Make sure that groove of feed roll match the diameter of welding wire used. Feed roll groove is selected by moving the groove selecting washer (28). © KEMPPI OY PROMIG 200, PROMIG 300 / 0537 – 11...
  • Page 12: Adjustment Of Pressure

    Automatics work regardless of the wire feed speed. End automatics eliminate also forming so-called ”ball” at wire tip, disturbing next start. 12 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY...
  • Page 13: Ground Cable

    The flow rate is set according to the welding power used in the job. A suitable flow rate is normally 8 - 10 l/min. If the gas flow is not suitable, the welded joint will be sporous. Contact your local Kemppi-dealer for choosing gas and equipment. Parts of gas flow regulator...
  • Page 14: Main Switch I/O Of Pro Power Source

    Purpose of this operation is to make maintenance intervals of pump longer. Read in operation instructions for the PROCOOL 10/30 unit the trouble situations of the liquid circulation system and protection against gun etc. damage. 14 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY...
  • Page 15: Operational Functions

    NOTE! If the remote control unit is not connected to the Promig unit and you have selected remote control, controls operate with local control potentiometers like in local control position. © KEMPPI OY PROMIG 200, PROMIG 300 / 0537 – 15...
  • Page 16: Local Controls

    You are pressing on start switch of gun and selecting switch S12 for cooling mode is in liquid position and you have forgotten to switch-on the PROCOOL cooling unit or you have forgotten to connect it to equipment. 16 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY...
  • Page 17: Wire Inch Switch S11

    This position is used when you are using a liquid cooled MIG gun. The equipment stops welding if you have not connected a switched-on PROCOOL cooling unit to equipment, Err4. (see also operations of error signal lamp H11). © KEMPPI OY PROMIG 200, PROMIG 300 / 0537 – 17...
  • Page 18: Operations Of Remote Control Units In Promig 200 And 300 Wire Feed Units

    Clean dust and dirt from the equipment. When using compressed air, always protect your eyes with proper eye protection. In case of problems contact the KEMPPI works in Lahti, Finland or your KEMPPI dealer. 18 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY...
  • Page 19: Ordering Numbers

    PMT 42 4,5 m 6254214 MMT 32 6253213MMT MMT 32 4,5 m 6253214MMT MMT 35 6253513MMT MMT 35 4,5 m 6253514MMT MMT 42 6254213MMT MMT 42 4,5 m 6254214MMT © KEMPPI OY PROMIG 200, PROMIG 300 / 0537 – 19...
  • Page 20: Technical Data

    17 kg The products meet conformity requirements for CE marking. 1) Changes of speed are carried out by changing rear wheel and jumper block selection on circuit card A001. 20 – PROMIG 200, PROMIG 300 / 0537 © KEMPPI OY...
  • Page 21: Disposal Of The Machine

    Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent. Packing, freight and insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do not comply with the terms of guarantee are not binding on guarantor.
  • Page 22 Tel (06033) 88 020 KEMPPI NORGE A/S Telefax (06033) 72 528 Postboks 2151, Postterminalen e-mail:sales.de@kemppi.com N – 3103 TØNSBERG KEMPPI SP. z o.o. NORGE Ul. Piłsudskiego 2 Tel 33 34 60 00 05-091 ZA¸BKI Telefax 33 34 60 10 Poland e-mail: sales.no@kemppi.com...

This manual is also suitable for:

Promig 200

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