Troubleshooting Electric Start; Magneto - Arctic Cat Pantera 3000 Service Manual

5. Install the positive cable to the battery; then install
the seat.
INSTALLING (5000/9000)
1. Install the starter motor to the engine; then with the
ground cable positioned to the top mounting hole,
install the two cap screws (B) and tighten to 19 ft-lb.
ZJ139A
2. Install the positive cable (A) to the starter motor and
tighten securely. Secure the positive and negative
cables with cable ties as noted during disassembling.
3. Install the cap screw (threads coated with blue Loc-
tite #243) securing the upper portion of the left rear
engine mount to the engine; then install the intake
flange, throttle bodies, driven clutch, gas tank, and
seat. Tighten to 50 ft-lb.
4. Install the positive cable to the battery.
Troubleshooting Electric
Start
Problem: Hot or Smoking Wires
Condition
1. System wired incor-
rectly
Problem: Starter Does Not Turn Over
Condition
1. Battery discharged
2. Connection loose
3. Grounding improper
4. Fuse blown - not
installed

Magneto

REMOVING (3000)
 NOTE: Prior to removing the magneto, the engine
oil and cooling system must be drained.
1. Remove the resonator; then clamp off the coolant
hoses connecting to the water pump. Remove the
coolant from the water pump.
2. Remove the cap screws securing the magneto cover
to the engine; then remove the cover and account for
the dowel pins and the gasket.
186
Remedy
1. Check wiring against wiring
diagram
Remedy
1. Check/charge the battery
2. Check tightness of all con-
nections
3. Check ground connections
4. Check - replace fuse
3. Remove the fasteners securing the stator and the
crankshaft position sensor in place; then remove the
stator.
ROV1-059A
4. Lift the rubber grommet out of the housing; then
remove the stator coil/crankshaft position sensor.
Account for and note the position of the harness
hold-down under the crankshaft position sensor.
INSTALLING (3000)
1. Install the new stator assembly and secure with three
cap screws. Tighten the cap screws to 11 ft-lb.
2. Place the stator wire harness hold-down into posi-
tion; then install the crankshaft position sensor and
secure with two cap screws. Tighten securely.
3. Using a gasket scraper, clean off the existing gasket
and case from the MAG-side cover. Using a new
gasket and dowel pins, install the cover making sure
the coolant pump shaft is aligned with the oil pump
shaft. Tighten to 7 ft-lb using a criss-cross pattern.
4. Connect the coolant hoses to the water pump using
the existing hose clamps. Tighten securely.
5. Install the resonator; then add the recommended
amount of engine oil.
6. Install the hood and both access panels.
REMOVING (5000/9000)
 NOTE: Prior to removing the magneto, the engine
oil and cooling system must be drained.
1. Disconnect the connector for the exhaust tempera-
ture sensor; then remove the cap screws, nuts, and
springs securing the and resonator.
2. Remove the cap screws and nuts securing the
MAG-side chassis support; then remove all clamps
and hoses to gain access to the magneto cover.