Arctic Cat Pantera 3000 Service Manual page 186

ZJ143
 NOTE: The brushes must be fully compressed to
allow enough room to install the armature.
2. Install the armature into the brush assembly; then
using a small needle-nose pliers, carefully move the
brush wires upward allowing the brushes to fully
contact the commutator.
ZJ145
NOTE: After completing step 2, ensure that the

brushes are properly seated to the commutator.
3. Noting the alignment marks made in disassembling,
install the magnet housing; then with the magnet
housing properly seated to the brush assembly, install
the snap ring, shim, and locking plate to the armature
shaft.
 NOTE: If alignment marks were not made during
disassembling, align properly by matching notch on
the magnet housing to notch on the brush assembly.
ZJ153A
4. With a suitable driving tool, install new seal into the
bearing housing; then install the bearing housing.
NOTE: Prior to installing the bearing housing, posi-

tion the locking plate with the tabs (A) of the locking
plate aligned with the cap screw ears (B) of the starter
motor.
ZJ144A
5. Install the two long cap screws securing the starter
motor together; then tighten the cap screws to 108
in.-lb.
ZJ140A
INSTALLING (7000)
1. Install the starter motor into the engine; then with the
negative battery cable positioned to the top mounting
hole, install the two cap screws (threads coated with
blue Loctite #243) and tighten to 19 ft-lb.
2. Install the positive cable to the starter motor and
tighten securely. Secure the positive and negative
cables with cable ties as noted during disassembling.
YM-060
3. Secure the rear of the engine to the chassis using the
existing cap screws and nuts Tighten to 93 ft-lb.
4. Install the air intake assembly, drive clutch, drive
belt, driven clutch, gas tank, hood and access panels.
185