Page 1 OPERATION MANUAL MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http: // www.mimaki. co. jp / E-mail: trading@mimaki.co.jp D201026...
Page 3 DISCLAIMER OF WARRANTY THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND EXCLUSIVE WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IM- PLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND MIMAKI NEITHER ASSUMES NOR AU-...
Page 4: Laser Safety
Operation of this equipment in a residential area is likely to cause harmful interference in which cause the user will be required to correct the interference at his own expense. • In the case where MIMAKI-recommended cable is not used for connection of this device, limits provided by FCC rules can be exceeded.
Page 5: Foreward
Foreward Thank you for purchasing MIMAKI Tx3-1600 color inkjet plotter for textile. Model Tx3-1600 is a color inkjet plotter for printing on fabric with eight different colors at high speeds. Read this manual carefully and make the most effective use of your plotter.
Page 6: Features
Use with cotton. Fixing with hot pressing is possible in postprocessing. • When using any type of ink, be sure to perform the pre-processing and post-processing recommended by MIMAKI for the fabric used. • Use the printing pigment in an environment with humidity of 40% or more.
Page 7 Large capacity Ink (2 Liters) can be set Two one-liter ink toggles can be set for each color. If one toggle runs out, the other toggle is selected automatically to prevent interruption of printing caused by ink replacement. Display of information for confirmation It is possible to have the printing length displayed on the LCD panel and the printing condi- tions to be plotted for confirmation during operation of the plotter.
Page 8: For Safe Operation
For Safe Operation Pictorial Signs Pictorial signs are used in this Instruction Manual for safe operation of and in prevention of damages to the device. Pictorial signs and their meanings are given below. Read and fully understand before reading the text. •...
Page 9: Never Do The Following
• Never refill the ink cartridge distributor in your district for with ink. MIMAKI assumes repair. no responsibility for Never repair your device by malfunction caused by using yourself since it is very the device after dangerous for you to do so.
Page 10 Never Do the Following WARNING Handling of the power cable Laser Sensor • Take care not to damage, • This device is equivalent to break or work on the power Class I laser device according cable. to CDRH Regulation. LASER If a heavy matter is placed on CAUTION Label for CDRH the power cable, heated or...
Page 11: Precautions In Use
Protection against dust, waste paper and • Use specific fabric designated flocks fabric exclusive to Tx3-1600. Mimaki assumes no • Keep the front cover held responsibility for any damage closed also when the device is caused by the use of any fabric not engaged in printing.
Page 12 CAUTION Ink cartridges Interface cable • Not available to use the • If the ink cartridge is moved IEEE1394 cable of 3.05 meter from a cold place to a warm or more. place, leave it in the room temperature for three hours or •...
Page 13: Precautions In Installation
Precautions in installation CAUTION A place that vibrates A place exposed to direct sunlight • Do not install the device at the • Do not expose the device to place that vibrates, or you may direct sunlight, or the work not secure the stabilized plot may be discolored.
Page 14: Table Of Contents
TABLE OF CONTENTS Foreward ........................i On this Operation Manual ........................ i Features ........................ii For Safe Operation ....................iv Pictorial Signs ..........................iv Example of Pictorial Signs ......................iv Never Do the Following ........................v Never Do the Following ......................... vi Precautions in use ..........................
Page 15 Installing IEEE1394 output driver ..................... 1.21 Turning the power off ........................ 1.21 Displaying The Information ................1.22 Ink Cartridges ..................... 1.24 Types of ink ..........................1.26 IC chip in Ink cartridge and Ink pack ..................1.26 Precautions in handling the ink cartridge .................. 1.27 Display of ink type ........................
Page 16 Printing an Image from Source Data ..............2.48 Setting the plotter operation ....................... 2.48 Interrupting the printing operation .................... 2.49 After completing the printing operation ..................2.49 Other Settings ....................2.50 Cleaning the belt during printing ....................2.50 The fabric cannot be peeled off properly from the belt ............2.52 To Set a New Ink Cartridge In the Ink Station ............
Page 17 Enabling the Take-Up Device [Take-Up] .................. 4.17 Removing Wrinkles Using the Spiral Roller [Spiral Rlr] ............4.18 Enabling Belt Cleaning Operation during Printing [Belt Wash] ..........4.19 When Ink Dries Slowly (Temperature Adjustment of Heater) [Heater] ........4.20 Using the ANR unit [ANRS Setup] ................... 4.21 Using the ANR unit [ANRS Ctrl] ....................
Page 18: How To Read This Operation Manual
How to Read this Operation Manual How to Read this Operation Manual The titlle in each chapter are provided. Notes to sentences, The item to select caution on device from the setting operation, and hints for menu before each effective use of the device operation is device are given.
Page 19: Display On The Lcd And Indication Of The Keys
Display on the LCD and Indication of the Keys In this instruction manual, the characters displayed on the LCD of the operation panel and the keys used to operate the device are explained, together with the operation procedure. (see page 1.15) Operate the device while confirming the display on the LCD.
Page 20: Structure Of This Manual
Structure of this Manual CHAPTER 1 Set-Up This chapter describes the procedures for unpacking and assembling the device, and for setting up the device such as setting inks and fabric. CHAPTER 2 How to Use the Basic Functions This chapter describes the basic operations of the device, from the beginning to the end of printing.
Page 21 CHAPTER 1 Set-Up This chapter describes the name and function of each section of the device as well as ink and fabric. Table of contents Where To Install The Device ..............1.2 Moving The Device ................1.3 Accessories ..................1.4 Configuration And Function ..............
Page 22: Where To Install The Device
Where To Install The Device Secure a suitable installation space before assembling the device. The place of installation must have space required not only for the device itself but also for printing operation. Length Width Height Gross weight 3250 mm 1550 mm 1400 mm approx 1100 Kg...
Page 23: Moving The Device
Moving The Device This section explains to carry the device to e.g., an instruction location after assembled. Raise the level feet before moving the device to a new location. • When moving the device, take care not to apply excessive shock to it. •...
Page 24: Accessories
Accessories Open the packing box and check the components in it. If you find any missing accessory or damaged one, please contact your local dealer. • It varies according to your order. Main unit Power cable x 3 Empty fabric core Grounding adapter x 3 (with Main unit) Fabric core support pipe x 2...
Page 25 Emery cloth #150 ANRS check media Doctor Goggle TxLink & 1394 Maintenance oil Wiper cleaning kit Cotton swab x 10 Device driver (CD-ROM) (Wiper, Gloves) Filter for Cleaning tank filter x 20 Rubber glove Indicator Flushing box Guide of Printable Textile Dye ink Fabric and Handling Guide...
Page 26: Configuration And Function
Configuration And Function Front face Name Function Station cover L It is opened when maintenance of the back side of carriage. Peeling sensor Monitors the peeling position of the fabric. Belt encoder roller Checks the amount of belt movement. Front cover It is opened when setting fabric or maintenance internal of the station.
Page 27: Rear Face
Rear face Name Function Chain for Station cover R Chain holds the cover for maintenance inside the station. Right station cover R Remove the cover when the belt meandering confirmation. (Setup guide) Curved bar inclination Located on both sides to adjust the angle of the curved bar. adjustment screw Mist fan filter Absorbing ink mists.
Page 28: Inside Of Rear Face
Inside of rear face Name Function Screw for Absorption roller This screw secures the Absorption roller. Feeding tension bar stopper Used to lead the fabric. Antistatic brush Prevents dust and lint on the fabric, as well as static electricity. Water absorption roller Removes water during belt cleaning.
Page 29: The Blower Unit And Its Vincity
The blower unit and its vincity Name Function Feeding tension bar weight unit Adjusts the tension applied to the fabric by changing the weight. Blower unit Prevent the ink mist by inhaling air inside of the flushing box. Blower inlet Connect the power cable for blower.
Page 30: Names And Functions Of The Parts Under The Front Cover
Names And Functions Of The Parts Under The Front Cover Under the front cover, there are the carriage, capping station, etc. necessary for printing operation. The mechanisms provided under the front cover are explained below. Flushing box Flushing box is the filter that absorbing ink mist Head height adjuster and stock it for the waste ink during the printing.
Page 31: Carriage
Carriage The carriage is provided with print heads for printing, sensor for fabric width detection, Head protection sensor, and etc. It is also provided with a head height adjustment screw for adjusting the head height according to the thickness of the fabric used. The carriage moves during printing, and fabric detection.
Page 32: Belt And Pressure Roller
Belt and pressure roller With this device, the pressure roller fixes the fabric to the belt to which adhesive is applied, and the print fabric is fed toward the front side at the time of printing. Belt Pressure roller • While the printer is not being used, keep the pressure roller at the raised position.
Page 33: Fabric Retainer
Fabric retainer If the edge of the fabric is curled or it is raised, it may be caught by the head or inferior ink dis- charge may occur. To avoid this trouble, use the fabric pressers. (Refer to Page1.12) • The fabric retainer slide part also act as a detection board which detects the printing width.
Page 34: Anr Unit
∗ ∗ ∗ ∗ ∗ 1 ANR Unit ANR unit can prevent inferior print by detecting nozzle clog during printing automatically. Roll guide cover hand screw Pinch roller Roll guide cover Rear roll guide hand screw Rear roll guide ANRS check media Media guide Front roll guide Front roll guide...
Page 35: Operation
Operation The operation panel that is used to operate the device. Operation Panel The operation panel that is used to operate the device and a maintenance method of the device after operation, etc. The operation panel must be used when operating the device. Therefore, it is indispensable to understand how to use the operation panel.
Page 36: Functions Of The Jog Keys
Functions of the JOG keys Each of the keys varies in function according to the time at which it is used. When inputting a choice Before After When selecting a selected among several the fabric detection function the fabric detection alternatives Shifts the carriage to the left.
Page 37: Menu Tree
MENU tree The operation of device and printing conditions are set by pushing the appropriate operation keys, selecting the desired setting item and setting detailed conditions. In order to operate the device properly, it is necessary to understand the structure of the menu tree (Refer to Page Appendix.7).
Page 38: Connecting The Cables
• Either of the two IEEE 1394 connectors can be used. • The computer is not provided with an IEEE 1394 board, contact your nearest RIP provider or MIMAKI sales office. IEEE 1284 interface is used Use an IEEE 1284 interface cable to connect the computer and the device together. It is possible to use an IEEE 1284 interface cable for connection between the computer and the device.
Page 39: Connecting The Power Cable
Connecting the power cable • Connecting the power cable Connecting the power cable cannot be installed by the customer. Contact your local distributor to call for service to connect the power cable as well as moving installation of the device. We should take no responsibility for any troubles caused through the power cable connection by the customer without calling for service.
Page 40: Switching On / Off The Power Supply
Switching ON / OFF The Power Supply After setting up the device, switch on and off the power as described below. Turning the power on STEP 1. Turn on the power to the blower. 2. Turn on the power to the heater. 3.
Page 41: Installing Ieee1394 Output Driver
Ink Type • When the power is switched on for the first time, Type : Acid the prompt for installation of ink cartridges is displayed on the LCD. Install the ink cartridges (Refer to Page 1.29). • If a fabric has been set on the device, the MEDIA SET prompt [Media Select] is displayed on the ROLL <...
Page 42: Displaying The Information
Displaying The Information Display the device informations. The following explains the procedure for displaying information in the local mode. • Even in the REMOTE mode and the fabric width detection, you can display information by pushing the [ENTER] key. • Only in the REMOTE mode, when 60 seconds have elapsed or an error occurs, the remote mode is restored automatically.
Page 43 9. Push the [ENTER] key, and display the cur- SETUP < TYPE 1> rently SETUP condition. Display [ ] Key Press the [ ] key to display all currently SETUP condition. Error Info 10. Push the [ENTER] key, and display the error Display [ ] Key information guidance.
Page 44: Ink Cartridges
Ink Cartridges This device toggles two 1-liter ink cartridges allowing continuous printing with up to 2 liters for each color. (220cc cartridges can also be used.) The toggle device can switch one side of ink car- tridge automatically after the other side of ink cartridge runs out. This device supports 8-color and 4-color plotting.
Page 45 Setting position for 220cc cartridges with the 4-color set Set the ink cartridge referencing the following table. Acid dye ink Reactive dye ink (For transfer) BLACK (SPC-0355K) BLACK (SPC-0357K) CYAN (SPC-0355C) CYAN (SPC-0357C) MAGENTA (SPC-0355M) MAGENTA (SPC-0357M) YELLOW (SPC-0355Y) YELLOW (SPC-0357Y) Disperse dye ink Printing pigment ink...
Page 46: Types Of Ink
The characteristics of each ink type are described below. • Be sure to use MIMAKI Genuine Ink cartridges. Even during the warranty period, failures occurring through the use of non- MIMAKI genuine ink will be handled on a fee basis. Available ink colors Suitable fabric...
Page 47: Precautions In Handling The Ink Cartridge
Precautions in handling the ink cartridge • Be sure to use MIMAKI Genuine Ink cartridges and ink packs. • Never dismantle the ink cartridge. • The ink is not toxic. However, avoid direct contact with the ink. If ink contacts the skin, immediately wash it off with detergent or water. In the event that ink gets in eyes, immediately rinse it off with a plenty of running water and consult a medical doctor.
Page 48: Initial Setting Of Inks
Initial Setting Of Inks When using the plotter for the first time , it is necessary to set ink type. With this device, you can set 1-liter ink cartridges (SPC-0392,0393) and 220cc ink cartridges (SPC- 0350,0356). • When using a 220cc ink cartridge, the supplied 220cc cartridge adapter is required.
Page 49: Setting Ink Cartridges
7. Set the cartridge and insert the tray to the ink station. (Refer to the “Setting the ink cartridge” P.1-30) 8. Close the ink station cover. Ink Filling 9. Push the [ENTER] key. Start : ent The print head is automatically filled with ink. The remaining filling time is displayed in seconds.
Page 50: The Fabric And Handling Which Can Be Used
The Fabric And Handling Which Can Be Used This section describes the types of fabric that can be used with the device and the precautions. Types of fabric that can be used The types of fabric that can be used with this plotter is “Roll” and “Leaf (Cut )” fabric. However, because leaf fabric is handled in the same manner as roll fabric, be careful about the setting position of leaf fabric.
Page 51: Precautions In Handling The Fabric
Precautions in Handling the Fabric The following explains how to handle applicable fabric. Observe the following conditions to use this device according to the type and characteristic of the fabric used. Fabric conditions which enable to print Item Condition Remarks Width variation less than 5mm / one side...
Page 52 Item Condition Remarks Fixation with fabric core Tape at up to 3 points or weak adhesion Roll outer diameter Ø270mm or less Roll weight 38kg or less Print side Not specified Fabric wrinkle Not allowed Hardness The fabric is twine around the upper part of the peeling roller, not greater than 100mm in JISL1096 cantilever method.
Page 53 Carefully observe the following when handling the fabric. • Pre-processing of fabric Use pre-processing fabric recommended by MIMAKI. • Fabric thickness When setting the fabric, be sure to adjust the head height. Other wise, the fabric and/or the head can be damaged.
Page 54 - 1.34 -...
Page 55 CHAPTER 2 How to Use the Basic Functions This chapter describes the basic operations of the device, from the beginning to the end of printing. Before using the application functions, understand how to use the basic functions of the keys on the operation panel and the modes in which the menus are displayed on the LCD.
Page 56: Work Flow
Work Flow The following explains the workflow from the power-on sequence up to the end of printing. For details on each procedure, refer to the reference page. Power on ⇒ P. 2.3 LOCAL mode ⇒ P. 2.3 If you use the device for the first time, Ink filling ⇒...
Page 57: Switching On/Off The Power Supply
Switching ON/OFF The Power Supply After setting up the device, switch on and off the power as described below. Turning the power on STEP 1. Turn on the power to the blower. 2. Turn on the power to the heater. 3.
Page 58: Front Cover, Left And Right Station Cover
Front Cover, Left And Right Station Cover Opening/closing the front cover, left and right station cover Do not open the cover while the device is in operation. If you open the cover during printing, the carriage will stop for safety, resulting in abortion of printing.
Page 59: Setting The Fabric To The Plotter
Setting The Fabric To The Plotter The fabric that can be used roll or leaf. Leaf fabric is handled in the same manner as roll fabric for printing. In case of using leaf paper for setup list printing, be careful about the setting position. Setting a roll fablic The procedure for setting roll fabric is described below.
Page 60 Roll holder (small) • The roll holder has dual structure. The inner diameter of the fabric core corre- sponds to 1.35 to 3 inches. Use a roll holder corresponding to the inner diameter of the fabric core. • If 3 inches fabric core isn’t strong enough therefore folds in a V shape, use the supplied fabric core support pipe.
Page 61 6. Raise the feeding tension bar and then hook it to the stopper. Stopper • Tension bar weight adjustment is avail- able. (Refer to Page 2.25) Feeding tension bar 7. Set the curved bar at the standby position. Be sure that curved section is facing the plotter and set horizontally.
Page 62 b.Lead the fabric through the feeding tension bar. Feeding tension bar c. Lead the fabric through the two Lapel Lapel bar bars. Spiral roller d.Lead the fabric through the spiral roller and the curved bar. • Keep away from the spiral roller during rotating to avoid getting your hands or belongings caught in it.
Page 63 10. Remove the feeding tension bar from the stop- per. Feeding tension Stopper 11. Pull out the fabric until the fabric width passes the pressure roller. • Pull the fabric out with checking another roller whether fabric folded. 12. Return the fabric about 200 to 300mm from the pressure roller.
Page 64 13. Press the pressure roller holding on the central part with the fabric, and set it on the PRES- SURE High position. (Refer to “Adjusting the Pressure Roller Position.” P.2.24) 14. Flip the fabric which folded around the pres- sure roller to the belt and then once put aside the pressure roller.
Page 65 17. Feed and slacken the fabric 200 ~ 300 mm to the feeding device. As the tension bar is lowered, it is slacked the fabric. 18. Set the curved bar to the setting position. (Refer to “Adjusting the curved bar angle” on page 2.26) •...
Page 66 21. Push the JOG key [ ] to peel off the leading MEDIA ROLL < > L E A F edge of the fabric and then feed the fabric until it passes the roller by 200 to 300mm. During the above operation, peel off the fabric by hand. Put the fabric on the Peeling roller and then, push the JOG key [ ] to feed the fabric until it gets under the peeling roller.
Page 67 22. Set the fabric edge guide at the both side. • This enables to remove any types of fabric from the belt. • The fabric that brushed at both edges is not able to use edge guide. The peeling sensor react to the brushed part, and not able to feed fabric properly.
Page 68 23. Hung the fabric down by pushing the JOG key [ ]. Hung the fabric down between peeling roller and heater guard, and feed the front edge of the fabric on to the heater. Hung the fabric down until it pass over the hole half under the heater guard.
Page 69 26. Confirm the fabric feed back to the lapel bar, feed the fabric about 1 meter by push the JOG key [ ]. 27. Attach the empty fabric core. • Attaching empty fabric core for taking To take up the fabric after printing, attach an empty fabric core to the take-up device.
Page 70 30. Remove the fabric set bar from the tension bar stopper. 31. Select the rotational direction of the Take-up device as the fabric will be wound. Printing side is rolled outward Printing side is rolled inward 32. Push the JOG key [ ] to allow the empty fabric core to make a roll of fabric.
Page 71 33. Open the front cover and then set the fabric retainer. • Adjust the positioning of fabric retainer depend on the fabric width. 34. Close the front cover and push the [ENTER] MEDIA key. ROLL < > L E A F 35.
Page 72 Example of fabric setting completion Back Side Front Side Example of fabric setting path : Media Pressure roller Curved bar Peeling roller Spiral roller Take-up tension bar Heater Lapel bar Feeding tention bar - 2.18 -...
Page 73: Setting Leaf (Cut) Fabric
Setting Leaf (Cut) Fabric With leaf, tension cannot be put at feeding side. Set leaf so that no wrinkle occurs when setting the pressure roller. It the fabric already have creases, it unable to feed the belt normally. Creases may cause head at- tached or fabric jam.
Page 74 4. Make sure that the backside of the drooping leaf is not deflected to either side. If necessary, maintain the balance of the leaf. 5. Feed the leaf fabric until the fabric pass the fabric retainer by pressing jog key [ ] at jog panel.
Page 75: Setting New Fabric (Media Set)
Setting New fabric (Media Set) In case perform the fabric width detection again or re-select the fabric kinds (Roll or Leaf) when setting new fabric or re-setting fabric. Steps 1. Set a new fabric (Roll or Leaf fabric). FUNCTION 2. Press [FUNCTION] key. SETUP <...
Page 76: Setting The Feeding, Take-Up Device Switches
Setting the Feeding, Take-Up device switches The Feeding-Take-Up device is provided with the switches for setting the take-up direction and take- up rotation. When using the Feeding, Take-Up device, refer to “Enabling the Feeding Device” on page 4.16 or “Enabling the Take-Up Device” on page 4.17. •...
Page 77: Using The Fabric Retainer
Using the fabric retainer The fabric retainer can be separated into the slider and the presser by removing the hand screw. Fabric width detection is possible only with the slider. • In case the following patterns, use the fabric retainer •...
Page 78: Adjusting The Pressure Roller Position
Adjusting the Pressure Roller Position Apply pressure to make the fabric adhere to the belt. There are three different pressure levels. Pressure level of the pressure roller : Use this pressure level immediately when adhesive is applied again. Middle : Since a stretch material expands at the time of peeling, high tension may cause the fabric to be caught by the belt.
Page 79: Adjusting The Feeding Tension Bar Weight
Adjusting the Feeding Tension Bar Weight The tension bar gets heavy as the number of weights decreases; it lightens as the number of weights increases. When using the stretch material or loosely-woven thin fabric, it is necessary to lighten the feeding tension bar weight.
Page 80: Removing Slacks Using The Curved Bar
Removing slacks using the curved bar If both edges of the fabric with gumming processing is extremely short with respect to the center of the fabric (the center of the fabric is remarkably loose when the fabric is extended on the floor), use of the curved bar is required.
Page 81 Using the curved bar 1. Make sure that the curved bar is located at the standby position. Standby position 2. Lead the fabric. Curved bar 3. Move the curved bar to the setting position. Setting position 4. Loosen the setscrew and then set up the R peak position according to the fabric condi- tion.
Page 82: Adjusting The Number Of Pieces Of The Spiral Roller
Adjusting the number of pieces of the spiral roller The set position of the fabric is based on the center. If the fabric is not set at the center, wrinkles are likely to occur. In order to prevent occurrence of wrinkles during printing, use the spiral roller. The number of pieces of the spiral roller can be adjusted according to the fabric width.
Page 83 2. Loosen the lock nut on the left-hand side and Lock nut then remove the spiral roller. • Turn the spiral roller shaft up and then remove the roller to avoid falling it down and breaking the device. Roller shaft 3.
Page 84: Replacing The Number Of Pieces Of The Spiral Roller
Replacing the number of pieces of the spiral roller Replace the number of pieces of the spiral roller below: 1. Remove the left hand screw and then take some “fixed pieces” out from the bar accord- ing to the fabric center position. 2.
Page 85: Using The Guiding Fabric To Start Printing From The Leading Edge Of The Fabric (Roll, Leaf)
Using the guiding fabric to start printing from the leading edge of the fabric (Roll, Leaf) When making printing with the leading edge of the fabric set in the take-up device, a dead space of about 2 meter is formed on the fabric. Use the guiding fabric for efficient use of the fabric. Guiding fabric width should be same as the printing fabric considering the aftertreatment.
Page 86: Using The Fabric Core Support Pipe
Using The Fabric Core Support Pipe In case the fabric core with 3 inch specification is thin and therefore folds in a V shape, use the supplied fabric core support pipe with the small roll holder. Steps; Taping 1. Lead the fabric core support pipe into the 3 inch pipe.
Page 87: After Setting The Fabric On The Device
After Setting The Fabric On The Device Adjusting the head height when changing fabric [Head Height] When changing to the fabric of other kinds, it is necessary to adjust the head height according to the thickness of the new fabric. Operating without adjusting the head height is very dangerous: it can damage the fabric and the printer.
Page 88 9. Adjust the head height. a. Loosen the support screw (1), turn the height adjustment screw (2) in the direction shown, and move the head upward. b. Push down the head height adjustment rod by the right hand. Push down the head height adjustment rod till it stops moving anymore.
Page 89 d. Retighten the support screw after completing the head height adjustment. 10. Close the front cover. Close the station cover too. 11. Press [ENTER] key. Head Height The carriage will come back to the capping station. Completed : ent The initialization is executed. The initialization process is dis- Initialize ∗...
Page 90: Points In Head Height Adjustment
Points in head height adjustment • When the head height is so adjusted that the tip of the head height adjust- ment rod just makes contact with the surface of the fabric, the distance between the head and the printing surface of the fabric becomes optimum. •...
Page 91: Correcting The Dot Positions After Adjusting The Head Height [Printadjust]
Correcting the dot positions after adjusting the head height [PrintAdjust] When the head height is adjusted, be sure to correct the dot positions. Since the adjustment of head height is done by hand, the head will slightly deviate from the correct position (Refer to Page 2.36).
Page 92 9. Press JOG keys [ ] and [ ] to correct the dot PrintAdjust position of pattern 1. Pattern1 = 0.0 The seven test patterns that are output are sequentially named [Pattern 1] to [Pattern 7]. Select the correct dot positions on Pattern 1 using the JOG keys [ ] and [ ].
Page 93: Specifying The Scope Of Printing On The Fabric Used (Effective Printing Area)
Specifying The Scope Of Printing On The Fabric Used (Effective Printing Area) The plotter has an area which cannot perform printing, due to mechanical reasons. This area is called “dead space.” The effective printing area is obtained by excluding the dead space from the printing fabric. Dead space ead space Default : 10 mm...
Page 94: Origin Setting
Origin Setting Set an origin of data on fabric loaded on the plotter. Place the fabric and perform the fabric width detection, the origin is automatically set at the location shown in the illustration given below. Roll fabric Fabric Retainer Origin Horizontal direction : Position 10mm apart from the left edge of the fabric Retainer...
Page 95: Check Faint Or Nozzle Clogging In Ink Flashing Condition
Check Faint Or Nozzle Clogging In Ink Flashing Condition Executing the test draw [TEST PRINT] In prior to the actual printing, execution of the cleaning function, and a test pattern are printed to check whether the finished test pattern has blurred and missing lines on test pattern) •...
Page 96: Checking The Test Patterns
Checking the test patterns The device prints a test pattern for each of the ink head. Check the test pattern to determine whether head need cleaning. Test pattern R-row Print head F-row Print head Out put direction Line are not drawn at uniform intervals. Horizontal lines are not at all drawn.
Page 97: Cleaning Ink Heads
Cleaning ink heads If a test pattern plotted is failed, execute the cleaning function to clean the associated print head. After cleaning the ink head, execute a test pattern again. If the test pattern is failed too, re-clean the ink head. Continue executing the cleaning function till a normal test pattern is obtained. Normal : Select this if any line is bent.
Page 98: After Setting The Fabric
After Setting The Fabric Correcting amount of feed depending on fabric [Media Comp.] The device prints an image on the fabric while feeding it forward little by little. When the thickness of the fabric changes, the optimum feed rate changes accordingly. If this occurs, the device may not plot a clear image (e.g., unwanted stripes may appear on the image).
Page 99 9. Press [ENTER] key. Type1 Print : Y=∗∗∗∗ 10. Press [END] key twice, and the menu returns to << LOCAL >> width : 1620mm the LOCAL mode. • Even after starting actual printing, the correction value can be changed during printing (Refer to Page 2.46).
Page 100: Correcting The Medium Feed Rate During Printing [Feed Comp.]
Correcting the Medium Feed Rate During Printing [Feed Comp.] Even for fabric of the same type, if the thread size or texture is slightly different, the proper value of the feeding amount changes. In this case, correct the feeding amount of the fabric while checking the printing condition. •...
Page 101 • Make judgment from the result obtained after 4 scans (for 4-pass printing) or 8 scans (for 8-pass printing). • The unit of the correction value is the same as in “Media Comp.” in the LOCAL mode. (Refer to Page 2.44) •...
Page 102: Printing An Image From Source Data
Printing an Image from Source Data Setting the plotter operation This section describes the basic operation of the device. Printing conditions can be set on the device side. In this section, however, the method of printing an image from data that has been set on the computer side and transmitted to the device is explained. For the method of setting printing conditions on the device side, see Chapter 4 “How to Use the Application Functions”.
Page 103: Interrupting The Printing Operation
Interrupting the printing operation To interrupt the printing operation that has been started, stop the carriage and erase (the receive data) from the device. STEP 1. If data is being transmitted from the computer to the device, stop the data transmission. 2.
Page 104: Other Settings
Other Settings Cleaning the belt during printing Ink penetrates thin fabric of chiffon (georgette), voile, organdy, etc., resulting in adhesion on the belt. The ink adhered belt will not be dried when moved to the fixing position, then the clean stretched fabric may be stained.
Page 105 6. Set a [Belt Wash] by pressing the JOG keys [ ] TYPE1 Belt Wash and [ ]. Here, select [ON]. TYPE1 7. Press [ENTER] key. Belt Wash < ent > << LOCAL >> 8. Press [END] key twice, and the menu returns to width : 1620mm the LOCAL mode.
Page 106: The Fabric Cannot Be Peeled Off Properly From The Belt
The fabric cannot be peeled off properly from the belt Fabric with dense silk texture and organdy may cause slip on the surface of the peeling roller. If the printing rate is high and ink penetrates to the reverse side of the fabric, the reverse side may be stained.
Page 107: To Set A New Ink Cartridge In The Ink Station
To Set a New Ink Cartridge In the Ink Station Set to repleuish ink, a new ink cartridge in the ink station. In case without replacing the ink cartridge, the carriage stops during the printing operation when the ink runs out. When the message [Ink Near End] is displayed on the LCD, install a new ink cartridge without delay.
Page 108: Turning The Power Off
Turning the power off To turn the power off, check first whether there is data received and there remains data that has not yet been output. Also be sure that the head rests at the capping station. When you turn the power OFF during printing, the head may not be stored in the capping station or the absorption roller can not be lower.
Page 109 CHAPTER 3 Daily Care Be sure to conduct maintenance works for the device when necessary or periodically so as to use the device for a long time while keeping its printing accuracy. Table of contents Routine Maintenance ................3.2 Cleaning The Station Interior ............. 3.11 Cleaning The Y Main Guide [Main Guide] ..........
Page 110: Routine Maintenance
Routine Maintenance Be sure to conduct maintenance works for the device when necessary or periodically so as to use the device for a long time while keeping its printing accuracy. When the device is left unused for a long period of time •...
Page 111: Cleaning Inside Of The Cleaning Water Tank
Cleaning inside of the cleaning water tank Clean inside of the cleaning water tank regularly. After a certain period of time using the cleaning water , it may fine away by natural evaporation, etc. The cleaning water volume may become less, the warning message shows on the LCD as below. Wash Tank Check The Water Replacing the water of the tank...
Page 112: Replacing And Cleaning The Water Cleaning Filter
Replacing and cleaning the water cleaning filter When the filter is clogged, make sure to replace or clean it. After a certain period of time, the mes- sage shows as below LCD. • Release the warning by executing Count Reset: Wash Filter on P.5-20. Wash Tank Check The Filter 1.
Page 113: Cleaning The Cleaning Water Strainer (Mesh Filter)
Cleaning the cleaning water strainer (mesh filter) Clean the strainer (mesh filter) when replacing the cleaning water filter. 1. Open the tank and if it contains cleaning water, remove it all. Socket 2. Remove the strainer unit from the socket. Remove the strainer unit by hands.
Page 114: In Case Spots Appear On The Fabric During Printing
Replacement for the belt wiper unit In case spots appear on the fabric during printing, it may cause remaining cleaning water. • In case replacing the belt wiper unit, contact your distributor or Mimaki sales office to call for service.
Page 115 Cleaning for the water absorption roller After a certain period time with belt washing, the water absorption roller unable to absorb the water. Remove the water occasionally and clean the water absorption roller to keep good printing condi- tion. • In case the indication period of cleaning the water absorption roller has set before printing, you can print without worrying about maintenance period.
Page 116 4. Remove water from the water absorption roller. a.This roller is available to divide one by one to remove water. b.Dip the roller into the running water to wash the dirt away from it. • Do not twist the roller to avoid break the sponge.
Page 117: When The Waste Ink Tank Becomes Full
Ink used for cleaning of the head is collected in the waste ink tank. If the waste ink tank becomes full, dispose of it promptly. • For purchase of a spare waste ink tank, contact your distributor or Mimaki sales office to call for service.
Page 118: Replacing The Mist Fan Filter
Wash the replaced filter, then reuse the filter. • The mist fan filter is sold separately. When changing the filter, contact your dealer or Mimaki sales office. STEP 1. Pull the mist fan filter holder out of the mist fan filter units which located at the both sides on the main unit.
Page 119: Cleaning The Station Interior
Cleaning The Station Interior This function two kind of moving the carriage for maintenance of the ink station. Use the functions according to your applications. The interior of the station needs maintenance when a blurred test pattern is not corrected even after the cleaning function (Page 2.43) is executed or when a consumable part is to be replaced.
Page 120: Open And Close The Station Cover
Open and close the station cover • Make sure to chain the station cover when performing maintenance with the cover opened, or it may cause an unexpected hurt by the shutting cover. Station cover L Station cover R Periodical cleaning of the wiper Cleaning the wiper The wipers are provided for cleaning the heads.
Page 121 • Prepare two sets of wipers. When printing for one day is completed, exchange the wiper on a daily basis. This stabilizes the printing quality and ensures a long operating life of wipers. • When you remove the wiper, soak it in water and then press it lightly to extract soaked ink.
Page 122 8. Clean up the wiper as described below. Felt surface : Do not rub the felt surface Rubber surface : Rubber surface 9. Remove stains with a swab from the rubber mounted around the cap. Wiper Exchange 10. Press [ENTER] key after taking the chain off Completed : ent from the cover and closing the station cover R.
Page 123: When The Message [Clean Wipershaft] Is Displayed [Carriageout]
When the message [Clean WiperShaft] is displayed [CarriageOut] [Clean WiperShaft] message is displayed after several numbers of wiping. Please clean the wiper shaft at once if this message is displayed. Wiper Clean WiperShaft Extremely dirty wiper shaft may cause wiper malfunction and resulting an error display. The wiper is functioning only during the head cleaning, and the number of wiping vary according to the cleaning type.
Page 124 7. Take the chain off from the cover and close the Station Maint Completed : ent station cover R, then press [ENTER] key. Initialize ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ − − − − − − − − 8.
Page 125: When The Message [Replace Wiper] Is Displayed [Wiperexchng]
When the message [Replace Wiper] is displayed [WiperExchng] The wipers are consumable parts. As the wiper continues cleaning the head, it gets stained with ink and dust. When the message [Replace Wiper] is displayed, replace the wiper with a new one without delay.
Page 126 6. Open the station cover R, then changing the wiper. • Chain the station cover. (Refer to Page 3.12) 7. Holding the projections at both ends, draw out the wiper. Use the gloves that are supplied with the cleaning wiper kit to protect your hands from stains.
Page 127: When The Nozzle Cannot Be Unclogged [Nozzle Clean]
When the nozzle cannot be unclogged [Nozzle Clean] Procedure 1. Put the device into the MAINTENANCE mode. FUNCTION MAINTENANCE < ENT > 2. Press the [ENTER] key. MAINTENANCE Station < ent > 3. Select [Station], and press the [ENTER] key. Station Maint : CarriageOut 4.
Page 128: Washing The Drain Below The Capping [Drain Wash]
Washing the drain below the capping [Drain Wash] Procedure 1. Put the device into the MAINTENANCE mode. FUNCTION MAINTENANCE < ENT > 2. Press the [ENTER] key. MAINTENANCE Station < ent > 3. Select [Station], and press the [ENTER] key. Station Maint : CarriageOut 4.
Page 129: When The Device Will Not Be Used For A Long Time [Storage Wash]
When the device will not be used for a long time [Storage Wash] Procedure 1. Put the device into the MAINTENANCE mode. FUNCTION MAINTENANCE < ENT > 2. Press the [ENTER] key. MAINTENANCE Station < ent > 3. Select [Station], and press the [ENTER] key. Station Maint : CarriageOut 4.
Page 130 12. Remove the wiper and clean it. 14. Fill the cap with cleaning liquid using a drop- per. Repeat until the ink drain is clean. 15. Pressing the [END] key finishes the operation Drain Wash and performs Completed : ent suction for 30 seconds.
Page 131: Cleaning The Bottom Surface Of The Carriage
Cleaning the bottom surface of the carriage Check the head condition. Clean the bottom surface of the carriage using the supplied swab. STEP FUNCTION 1. Put the device into the MAINTENANCE mode. MAINTENANCE < ENT > (Refer to Page 3.13) MAINTENANCE 2.
Page 132: Cleaning The Flushing Box And Blower Filter
Empty The Ink • The flushing box is designated as supply parts. In case it is necessary, call your local distributor or Mimaki sales office. • Do not select [Flushing Box] unless the flushing box is to be really changed. The number of operations that is counted in the Device will be reset.
Page 133 7. Open the flushing box cover, remove the flush- ing box. • The flushing box contains ink. Remove it being careful not to put the opening downward. 8. Dump the waste ink in the flushing box into the waste ink tank. Get the plug out of the flushing box and then, discard the waste ink tank.
Page 134 • In case using the box after washing shortly, dry the box out well. • The filter is an option. When changing the filter, contact your dealer or Mimaki sales office. • Make sure to wear rubber gloves for replacement.
Page 135: Cleaning The Y Main Guide [Main Guide]
Cleaning The Y Main Guide [Main Guide] The cleaning message of the Y main guide appears when the head slider has performed scanning a certain number of times. If the main guide is extremely dirty, malfunction may occur during print- ing, a stop of printing.
Page 136: Replacing Anrs Media [Anr Unit]
Open the right station cover and then remove the knob screw of the ANR unit. • Chain the station cover. (Refer to Page 3.12) • If using the non-Mimaki genuine ANRS check media, we can not guarantee the normal operation. Be sure to use the genuine ANRS check media.
Page 137 b. Pull out the ANR unit. c. Loosen the hand screw, remove the Roll guide plate and then remove used media. Used check media Hand screw Roll guide plate Roll guide cover d. Loosen the knob screw and then remove the rear roll guide cover.
Page 138 h. Attach the suppled empty fabric core for the front as well. i. Attach the roll guide plate again and then fix the knob screw. j. Pull out the leading edge of the media, lead it through the media guide, pinch roller, and drive roller, then fix it to the empty fabric core using an adhesive tape.
Page 139 7. Press [ENTER] key. ANR Unit Maint. Completed : ent 8. Press [ ] and [ ] key to enter the length of the ANR Unit Maint. attached media. Remains = 100 m • ANRS check media length is 100 meter (SPC-0383).
Page 140: Cleaning The Belt [Belt Clean]
Cleaning The Belt [Belt Clean] This function cleans and dries the belt. • Be sure to remove the fabric from the belt before cleaning the belt. • When the cleaning liquid tank is used, check whether the tank is filled with water.
Page 141 11. Press [ENTER] key. Belt Cleaning RotationCnt Cleaning of the belt starts. The remaining number of rotations is displayed. Belt Clean 12. After cleaning is completed, dry the belt. Type : Drying After cleaning, “Drying” is displayed on the LCD. Belt Clean 13.
Page 142 - 3.34 -...
Page 143 CHAPTER 4 How to Use the Application Functions After you have mastered the operations described in Chapter 2 “How to Use the Basic Functions,” you should learn how to use the application functions whereby you can set printing conditions on the device side and put the de- vice into operation.
Page 144: Aplication Functions
Aplication Functions The application functions make it possible to modify the printing conditions that have been set for source data received from the computer. The [FUNCTION] key is used to set up the application functions. FUNCTION MENU Of the menus that are provided for setting printing conditions for the device, the menu for setting up the device functions is called the function menu.
Page 145: Before Setting Printing Conditions In The Function Menu
Before Setting Printing Conditions In The Function Menu The basic operation of the function menu for setting individual printing conditions is explained below. Set the individual printing conditions in the function menu after performing the following three operations. 1. Check that the menu mode is the LOCAL mode. 2.
Page 146: Registering Two Or More Printing Conditions At A Time (Selecting A Type)
Registering Two or More Printing Conditions at a Time (Selecting a Type) Register a sequence of printing conditions set in the FUNCTION mode in the memory of the device. By allocating the sequence of printing conditions to any of Types 1 through 4, it is possible to reuse the same printing conditions registered by type.
Page 147: Setting Printing Conditions
Setting Printing Conditions Changing printing conditions on the device side Set up the printing method that determines the quality of image. For the printing method, there are three setting items - “quality of image”, “extension of resolution”, and “direction of printing”. •...
Page 148 5. Select [PrintMode] by pressing the JOG keys TYPE1 Quality : FINE [ ] and [ ]. There are three quality types from which you can select one. [STD], [FINE], [HIGHspd.] 6. Press [ENTER] key. TYPE1 Direction : UNI - D 7.
Page 149: Improving The Density Of Ink Color [Ink Layers]
Improving the density of ink color [Ink Layers] This function sprays the ink in two or more layers (wet-on-wet coating) to improve the density of ink color. If a coarse-surfaced fabric (e.g., canvas) is used, the color of ink might be weak. In this case, execute this function (wet-on-wet coating).
Page 150: Deciding The Priority Of Settings By The Computer Or The Device [Priority]
Deciding the priority of settings by the computer OR the device [Priority] This function gives priority on printing conditions set either on the computer or on the device. Printing conditions can be set on data of the device and on data received from the computer using the output software.
Page 151 9. Select the [Ink Layers] that is given a priority TYPE1 Ink Layers : PLOT using the [ ] and [ ] key. Here, select [PLOT]. 10. Press [ENTER] key. TYPE1 Refresh : HOST 11. Select the [Refresh] that is given a priority TYPE1 Refresh : PLOT...
Page 152: Increasing (Decreasing) The Right And Left Margins Of The Fabric [Margin]
Increasing (decreasing) the right and left margins of the fabric [Margin] This function sets a dead space to increase/decrease the right and left margins of the fabric. The blank portion of the fabric is called dead space. (Refer to Page 2.39) The function is used to increase the margin for binding.
Page 153: When Using The Device In An Extremely Dusty Or Dry Place [Refresh]
When using the device in an extremely dusty or dry place [Refresh] Solidification of ink can be prevented by refreshing the head during printing. If the device is used in a dusty place or dry place, ink in the head will be likely to solidify. Execute the REFRESH function to enable the ink to be ejected properly from the print head.
Page 154: Setting The Indication Period Of Maintenance [Count Limit]
Setting the indication period of maintenance [Count Limit] This procedure gives the setting the indication period of maintenance for applying adhesive on the belt or cleaning the absorption roller. Adhesive Setting the indication period of maintenance for applying adhesive. Absorb Rlr. Setting the indication period of maintenance for cleaning the ab- sorption roller.
Page 155 TYPE1 7. Press [ENTER] key. Count Limit < ent > TYPE1 Sel : Adhesive 8. Press [ENTER] key again. 9. Press [ ] and [ ] key until the display gives TYPE1 Sel : Absorb Rlr. the indication [Absorb Rlr]. TYPE1 10.
Page 156: Setting A Unit Of Length Displayed On The Lcd [Mm/Inch]
Setting a unit of length displayed on the LCD [mm/inch] This function sets a unit of set values displayed on the LCD. Use this function when displaying “width” and “length” of the fabric after setting of the origin or detection of the fabric. When the device is shipped from the factory, the unit of display is set to MM (millimeter).
Page 157: Setting Up Auto-Cleaning Function [Autoclean]
Setting up auto-cleaning function [AutoClean] Set up the auto-cleaning function. Printing failures may be remarkable on dusty locations or loca- tions with low temperature. Perform cleaning for each plot to prevent printing failures. The head is cleaned automatically. The head is not cleaned automatically. STEP SET UP 1.
Page 158: Enabling The Feeding Device [Feeding]
Enabling the Feeding Device [Feeding] This function enables the feeding unit. Feeds the fabric automatically. Does not feed the fabric. • Operates according to slack and limit sensor. • In case Leaf is selected for the fabric used, the feeding unit is not enabled. STEP SET UP 1.
Page 159: Enabling The Take-Up Device [Take-Up]
Enabling the Take-Up Device [Take-Up] This function enables the take-up device. Enables the take-up device automatically. Does not enable the take-up device. • Operates according to slack and limit sensor. • In case Leaf is selected for the fabric used, the take-up device is not enabled.
Page 160: Removing Wrinkles Using The Spiral Roller [Spiral Rlr]
Removing Wrinkles Using the Spiral Roller [Spiral Rlr] This function makes setting for removing wrinkles of the fabric using the spiral roller. Rotating spiral roller. Does not rotating spiral roller. • In case Leaf is selected for the fabric used, the spiral roller is not enabled. STEP SET UP 1.
Page 161: Enabling Belt Cleaning Operation During Printing [Belt Wash]
Enabling Belt Cleaning Operation during Printing [Belt Wash] This function enables the belt cleaning operation during printing. For details, refer to “Cleaning the Belt during printing” on Page 2.50. Cleans the belt automatically. Does not clean the belt. STEP SET UP 1.
Page 162: When Ink Dries Slowly (Temperature Adjustment Of Heater) [Heater]
When Ink Dries Slowly (Temperature Adjustment of Heater) [Heater] When the fabric printed with a high printing rate is taken up, ink is smudged on the back of the fabric. Use a heater to avoid it. Set up ON/OFF and HIGH/MID/LOW of the heater. Set up the strength of the heater by means of the printing density and fabric type.
Page 163: Using The Anr Unit [Anrs Setup]
Using the ANR unit [ANRS Setup] Checking for the operation details when using the ANR unit in this function. Checks nozzle clogging, missing shot dots, etc. of the head during printing using the ANR unit Does not use the ANR unit. STEP SET UP 1.
Page 164 Replace with a new one. [1File] ..Continues printing till present file is terminated. The next one cannot be printed. • If using the non-Mimaki genuine ANRS check media, we can not guarantee the normal operation. Be sure to use the genuine ANRS check media.
Page 165 17. Press the JOG key [ ] or [ ] to set the ON/OFF TYPE1 Color :12345678 check for each color. The color numbers start from the left facing the print head. 18. Press the JOG key [<] or [>] to select the color TYPE1 number to set.
Page 166: Using The Anr Unit [Anrs Ctrl]
Using the ANR unit [ANRS Ctrl] This function is setting for bad condition criteria for Nozzle clogging. STEP SET UP 1. Select a type. (Refer to Page 4.4) Select : TYPE1 Here, select [Type.1]. TYPE1 2. Press [ENTER] key. Media Comp. <...
Page 167 7. Enter the setting value for the adjoining NG TYPE1 number by pressing JOG key [ ] and [ ]. Adjoining NG In case a nozzle clogging has detected continuously and the *In case of setting value is 10 adjoining number exceeds the set value in a row, printing operation should be stopped or interrupted and starting head cleaning.
Page 168 10. Press [ENTER] key. TYPE1 MissShot NG 11. Select the tolerance level for the missing shot TYPE1 MissShot NG dots by pressing JOG key [ ] and [ ]. The good or bad range of the ink adherent position is set at level 0 *In case of setting value is 25 to level 2.
Page 169: Resetting Printing Conditions By Type [Setupreset]
Resetting printing conditions by type [SetupReset] This function resets the current printing conditions to the factory-set printing conditions. Execute this function for each of the types of set printing conditions. STEP SET UP 1. Select a type. (Refer to Page 4.4). Select : TYPE1 Here, select [Type.1].
Page 170 - 4.28 -...
Page 171 CHAPTER 5 Maintenance Functions In order to keep the plotter in good operating condition, it is necessary to carry out maintenance of the device periodically. This chapter describes the functions that help solve the problem of deteriora- tion in image quality and replace a waste ink tank. The device needs maintenance when it is left out of operation for a long period of time.
Page 172: Maintenance Of The Device
Maintenance Of The Device The term “maintenance” as used herein refers to the operation that has to be performed to keep the device in good operating condition. To carry out maintenance of the device, select [MAINTENANCE] from the function menu and make the necessary settings.
Page 173: Before Starting Maintenance
Before Starting Maintenance Checking the menu mode Before executing any of the maintenance functions, check the menu mode. The menu mode must be the LOCAL mode or the FUNCTION mode before maintenance can be started. Make sure that either <<LOCAL>> or <<FUNCTION>> is displayed on the LCD. Invoking a maintenance function In order to execute any of the maintenance functions, it is necessary to perform the following opera- tion on the operation panel.
Page 174: When The Fabric Adhesive Force Is Weakened [Belt]
When The Fabric Adhesive Force Is Weakened [Belt] If the fabric adhesive force is weakened, you need to apply adhesive again. With this device, adhe- sive was applied at the time of shipment, however, it is necessary to apply adhesive again if the adhesive force is degraded by ink, lint, or dust.
Page 175 STEP 1. Put the device into the MAINTENANCE mode. FUNCTION (Refer to Page 5.3) MAINTENANCE < ENT > MAINTENANCE 2. Press [ENTER] key. Station < ent > 3. Press [ ] and [ ] key until the display gives MAINTENANCE the indication [Carriage].
Page 176 10. Set the doctor on the front side to remove adhesive. Set the doctor between the front cover and peeling roller. Tighten the mounting screw securely. Doctor Belt Maintenance 11. Press [ENTER] key, then rolling the belt. Start : ent Stop <...
Page 177 13. Press the edge of the plate onto the R outside Peel Roller circumference shown at right. Plate Object with a rounded edge (for prevention of flaw on the belt) Plate 14. As required, remove gelled adhesive using kerosene or diesel while adjusting the belt speed.
Page 178 18. When gelled adhesive has been removed, wipe off adhesive left on the belt using cloths. Drop kerosene or diesel as required. 19. Press [ ] and [ ] key to send out the belt again Stop < END > Key while adjusting the belt speed.
Page 179 • When using commercial adhesive, be sure to check the compatibility of the solvent component with the material of the belt of this device. In this case, contact your dealer or Mimaki sales office nearby. • Be careful not to allow adhesive to adhere to the con- tact area of the belt encoder roller on the left side of the front panel and around the φ6 hole.
Page 180 8. Put aside the pressure roller. Refer to Page 5.5 9. Press [ENTER] key. Belt Maintenance Start : ent 10. Set the doctor on the front side to remove adhesive. • Make sure to move the fabric edge guide to both ends and fix it. 11.
Page 181 • Since the doctor rubber section is half- transparent, you can check portions with small amount of adhesive. While refilling adhesive to such portions, apply it to the entire belt surface. 13. When adhesive has been applied to the entire Stop <...
Page 182 16. Remove the doctor and then clean the doctor for use next time. Remove adhesive adhering to the rubber using Kerosene or diesel and cloths. After cleaning, leave the doctor to dry it. Stop < END > Key 17. Press [ENTER] key and then operate the belt Speed 3 0 mm / s with a belt speed of about 10 mm/s.
Page 183: Drawing Setup Conditions [List]
Drawing Setup Conditions [List] This function outputs the current settings of the device. They are useful in carrying out maintenance of the device. Explanation of the list 1. SET UP Indicates a value that is specified with the FUNCTION. 2. PrintAdjust Indicates a correction value for dot position.
Page 184: Printing Hex Code Of Printing Command [Data Dump]
Printing HEX Code Of Printing Command [Data Dump] This function plots data commands received from the computer, in HEX code. The HEX code is an alphanumeric representation of printing commands. By using this code, it is possible to check if there are any abnormal data commands. •...
Page 185: Selecting Ink Head [Use Head]
Selecting Ink Head [Use Head] If nozzle trouble is not recovered, you should be set the ink head for the front or the back side to continue printing. Uses both the Front and Rear rows. REAR Uses only the Rear row. FRONT Uses only the Front row.
Page 186: Menu Displayed After The Ink Cartridge Is Installed [Ink Filling]
• Be sure to use the Mimaki original ink. Please be noted that MIMAKI ENGINEERING CO., LTD. shall have no liability for any trouble that arises when using any ink other than the genuine MIMAKI brand ones.
Page 187 10. Remove the cleaning liquid cartridge from the Remove Washings - - - - 5 6 7 8 - - - - E F G H lower ink slot. Check the status, and go to the next step. 11. Set the cleaning liquid cartridge in the upper Set Washing Liq.
Page 188 22. Remove the cleaning liquid cartridge from the Remove Washings 1 2 3 4 - - - A B C D - - - - upper ink slot. Check the status, and go to the next step. 23. Set the cleaning liquid cartridge in the lower Set Washing Liq.
Page 189 35. Press the [ENTER] key to start filling. Filling 00:00:00 "Filling" is displayed. Remaining filling time is shown in seconds. Filling When remaining filling time is less than 1[s], the display changes. Please Wait 36. When filling finishes, the vacuum is released. <<LOCAL>>...
Page 190: Resetting The Counters For Each Type [Count Reset]
Resetting The Counters For Each Type [Count Reset] This function resets the counter for the cleaning filter, Wiper blade, Adhesive and Absorption roller. In case of showing up the following messages, you can reset these messages by this procedure. Belt Adhesive Belt Adhesive Reapply Adhesive 300m To Go...
Page 191: Displaying The Information On This Device [Information]
This function displays the firmware version, ANR unit version and serial number of this device. If trouble occurs, inform your dealer or Mimaki sales office of this information and details of trouble. The use of the attached inquiry sheet will help immediate solution.
Page 192 - 5.22 -...
Page 193 CHAPTER 6 When Abnormal Conditions are Encountered Chapter 6 describes corrective measures to be taken in the case where an abnormal phenomenon arises on the device and where an error message is given on the display. Table of contents Before Taking A Phenomenon As A Sign Of Failue ......6.2 Fabric Problems And Solutions ............
Page 194: Before Taking A Phenomenon As A Sign Of Failue
LCD are described. Be sure to take the following measures before taking the trouble as a sign of failure. If the measures fail to restore the device to the normal state, contact your local MIMAKI distributor or MIMAKI office. The device cannot be energized The main cause of problems with turning on the power is failure to connect the power cable to the computer properly.
Page 195: Fabric Skew / Wrinkle / Stained
Fabric skew / wrinkle / stained A jam of the fabric or a stained fabric is considered to occur when an unsuitable fabric is used or the fabric is set improperly. Problem Corrective measure Is a pre-processed cloth which suits Use a pre-processed cloth which suits the ink.
Page 196: Fabric Problems And Solutions
Fabric Problems And Solutions Depending on the problem and fabric, some problems may not be resolved by the following solu- tions. If the problem cannot be resolved after performing printing with any desired test data, stop using the fabric. Problem Corrective measure Remarks Black lines occur.
Page 197 Problem Corrective measure Remarks White horizontal line appears Grain is bending. You should advice to Cascade strips show up at the as different length depending the pre-processing vender to adsjut pre- open lined form data. on the place appeared processing to the grain. Example of white horizontal line : - 6.5 -...
Page 198: Troubles For Which Error Messages Are Given On The Lcd
Troubles For Which Error Messages Are Given On The LCD If something is wrong with the device, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. Errors accompanied by warnings These errors arise on the ink-related components.
Page 199: Warning Message
If this message appears again after The head ID is not registered. Head the power has been restored, Unregistered ID contact your dealer or Mimaki sales office. 1. Press REMOTE key to start Fabric has been slacked by the Media End printing.
Page 200 Blower Operable peripheral environment to condition 5 degree or more. Temperature appropriate temperature. Contact your dealer or Mimaki Time to replace the battery. REPLACE BATTERY sales office. Add water to the cleaning liquid Water in the wash tank is below Wash Tank tank.
Page 201 “Absorb Rlr.” Time to change the rewinding Service Call The device can be used motor. continuously. However, contact your dealer or Mimaki sales office. Time to change the winding Service Call motor. Time to change the red LED. Service Call Time to change the blue LED.
Page 202: Error Messages
If any error message is given on the LCD, turn off the power to the device and turn it on after a while. If the same error message appears again on the LCD, contact your local MIMAKI distributor or MIMAKI office to call for service.
Page 203: Error Message
MEDIA SENSE If an error is displayed after setting it properly, contact your dealer or MIMAKI sales office. Turn off the power to the device The device has failed to detect ERROR 51 and turn it on after a while. If the the origin.
Page 204 Unable to detect Z origin. ERROR 115 shut down). Contact your dealer ANRU Z ORIGIN or Mimaki sales offices. Turn off the power to the device Irregular occurred on main circuit. ERROR 116 and turn it on after a while. If the...
Page 205 Error message Cause Corrective measure ERROR on amout of lazer Contact your dealer or Mimaki ERROR 133 recieved. System goes down. sales office. PEELING SENS 00 The mid tank sensor is defective. Turn off the power to the device ERROR 140 (nn: Mid tank number) and turn it on after a while.
Page 206 - 6.14 -...
Page 207: Appendix
Appendix This appendix describes the specifications and components the device, function menu structure. Table of contents Basics Specifications ................A.2 Specification For Ink ................A.4 Supply Parts ..................A.5 Position Of The Warning Label ............A.6 Function Flow Chart ................A.7 - A.1 -...
Page 208: Basics Specifications
Basics Specifications Item Tx3-1600 8 color set 4 color set Printing head Method Piezo-electric drop-on demand Specification Eight-heads (4 x 2 lines, Stagger arrangement) Nozzle 360 nozzles for each color 720 nozzles for each color Resolution 360 , 540, 720 dMpi Drawing mode 360 x 360 dpi : 2 / 4 / 8passes, 360 x 360 dpi : 1 / 2 / 4passes,...
Page 209 Take-up device as standard Waste ink tank Waste ink hose and Waste ink tank standard Interface IEEE1394, IEEE1284 Command MRL-1F (ESC/PV.1 base) Mimaki original command Safety Standard FCC ClassA, CEmarking, CBreport, UL60950 Laser sensor (Laser Sensor Unit) Class I Laser Product Maximum output 0.35mW...
Page 210: Specification For Ink
Specification For Ink Item Specifications Form Ink cartridge exclusive to the device 220cc 1000cc Color Black ink cartridge SPC-0355K SPC-0392K (Acid dye ink) Cyan ink cartridge SPC-0355C SPC-0392C Magenta ink cartridge SPC-0355M SPC-0392M Yellow ink cartridge SPC-0355Y SPC-0392Y Lightd cyan ink cartridge SPC-0355LC SPC-0392LC Light magenta ink cartridge...
Page 211: Supply Parts
• The ink will freeze when it is left for a long time under temperature below -4°C(24.8 °F). Should it freeze, leave the ink cartridge at room temperature (at 25°C / 77°F) for three hours or more to allow the ink to melt.
Page 212: Position Of The Warning Label
Position Of The Warning Label This device is adhered with some warning labels. Be sure to fully understand the warning given on the labels. In the case where any of the warning label has become so soiled that the warning message is illegible or has come off, purchase a new one from your local distributor or our office.
Page 213: Function Flow Chart
Function Flow Chart CLEANING key; Origin setting; CLEANING < , > < , > ENTER ENTER CLEANING <<LOCAL>> Cleaning Cleaning Cleaning ENTER <<LOCAL>> Origin Setup Origin Setup width:1620mm Select :12563478 Type :Normal 00:00:00 width:1620mm ∗∗∗∗ Origin ∗∗∗∗ Y=∗∗∗∗ Normal, Soft, Strong Enable to setting Guidance;...
Page 214 Followed Followed FUNCTION FUNCTION SETUP <ENT> TYPE∗ ENTER TYPE∗ ENTER TYPE∗ Margin <ent> RightMargin : 0mm LeftMargin : 0mm -9 to 95mm -9 to 95mm FUNCTION ENTER TYPE∗ TYPE∗ Refresh <ent> Refresh : Level1 :Level 0 to 3 FUNCTION TYPE∗ ENTER TYPE∗...
Page 215 Followed ENTER ENTER ENTER TYPE∗ ENTER TYPE∗ ENTER TYPE∗ TYPE∗ TYPE∗ TYPE∗ Total NG Adjoining NG MissShot :Level0 MissShot NG MediaEnd :Cont ANRS Ctrl <ent> :0 to 255 :0 to 99 :0, 1, 2 :0 to 255 :Cont, Stop, 1File ENTER TYPE∗...
Page 216 Followed Followed ENTER ENTER Washing Set Washing Liq. Ink Change Remove Cartridge MAINTENANCE 00:00:00 ----5678----EFGH Ink Change <ent> Start :ent 12345678ABCDEFGH Washing Set Washing Liq. Remove Washings Washing ----5678----EFGH 00:00:00 1234----ABCD---- 00:00:00 Remove Washings Set Washing Liq. Washing Remove Washings 1234----ABCD---- ----5678----EFGH 00:00:00...

MIMAKI Textile Jet Tx3-1600 Operation Manual

CHAPTER 1 Set-Up

CHAPTER 2 How to Use the Basic Functions

CHAPTER 3 Daily Care

CHAPTER 4 How to Use the Application Functions

CHAPTER 5 Maintenance Functions

CHAPTER 6 When Abnormal Conditions Are Encountered

Appendix

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Summary of Contents for MIMAKI Textile Jet Tx3-1600

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