Work On The Clutch Cover - KTM 690 enduro R EU Repair Manual

17 ENGINE
17.4.3

Work on the clutch cover

–
Mount and tighten screw
Guideline
Locking screw for bearing
–
Press in the shaft seal ring of countershaft
facing inwards so that it is flush.
–
Mount and tighten the oil jet
Guideline
Oil jet, piston cooling
–
Mount the dowels.
–
Blow compressed air through all oil channels and check that they are clear.
–
Measure the spring length of the oil pressure regulator valve.
Oil pressure regulator valve - minimum
spring length
» If the measured value does not equal the specified value:
–
Change the spring.
–
Check the piston valve for damage and wear.
» If there is damage or wear:
–
Replace the piston valve.
200155-10
–
Lubricate piston valve
screw plug
Guideline
Oil pressure regulator valve plug
–
Position the membrane support plate
screws.
Guideline
300093-10 Screw, membrane fixation
Info
The membrane support plate is curved and must point away from the mem-
brane.
An incorrectly installed membrane support plate results in loss of perfor-
mance and increased oil consumption or leaks.
Do not apply thread locker between the membrane and the membrane sup-
port plate since this would impair their function.
–
Remove the shaft seal ring
–
Press in a new shaft seal ring with the open side facing inward until it stops.
Info
Support the clutch cover sufficiently when pressing in.
–
Blow compressed air through the oil channel and check that it is clear.
300097-10
with the washer.
A
M5
.
1
M6x0.75
and mount it with pressure spring
9
with the new seal ring.
7
5
M3
of the crankshaft.
1
6 Nm Loctite
(4.4 lbf ft)
and shift shaft with the open side
2 3
4 Nm Loctite
(3 lbf ft)
25.36 mm (0.9984 in)
. Mount and tighten
8
M12x1.5 20 Nm
(14.8 lbf ft)
with membrane . Mount and tighten the
6
Loctite
2.5 Nm
(1.84 lbf ft)
126
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