Toro Z589 DFI Z Master Manuals

Manuals and User Guides for Toro Z589 DFI Z Master. We have 1 Toro Z589 DFI Z Master manual available for free PDF download: Service Manual

Toro Z589 DFI Z Master Service Manual (272 pages)

Brand: Toro | Category: Lawn Mower | Size: 7.64 MB

Table of Contents
4
Safety Information
10
General Information
10
Think Safety First
10
SPECIFICATIONS Specifications
12
Configurations
12
Power System
12
Electrical
13
Mowing Deck
13
Operator Zone
14
Dimensions
14
Torque Specifications
15
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
16
Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)
17
Other Torque Specifications
18
Equivalents and Conversions
19
U.S. to Metric Conversions
20
Chassis
22
Castor Fork Assembly Replacement
22
Castor Fork Assembly Removal
22
Castor Bearing Replacement
23
Castor Fork Assembly Installation
25
Front Wheel Bearing Replacement
27
Fuel Tank Replacement
30
Right Side Fuel Tank Removal
30
Right Side Fuel Tank Installation
32
Left Side Fuel Tank Removal
35
Left Side Fuel Tank Installation
38
Fuel Tank Fitting Replacement
41
Hood Assembly Replacement
43
Hood Assembly Removal
43
Hood Assembly Installation
44
Throttle Control Assembly Replacement
46
Throttle Control Assembly Removal
46
Throttle Control Assembly Installation
48
Brake Lever Replacement
52
Brake Lever Removal
52
Brake Lever Installation
54
Brake Band Replacement
55
Brake Band Removal
55
Brake Band Installation
56
Brake Cross Shaft Replacement
58
Brake Cross Shaft Removal
58
Brake Cross Shaft Installation
60
Deck Lift Lever Replacement
62
Deck Lift Lever Removal
62
Deck Lift Lever Installation
66
Motion Control Assembly Replacement
69
Motion Control Assembly Removal
69
Right Hand Motion Control Assembly Removal
71
Left Hand Motion Control Assembly Removal
73
Left Hand Motion Control Assembly Installation
76
Right Hand Motion Control Assembly Installation
78
Motion Control Assembly Installation
82
Motion Control Damper Replacment
83
Motion Control Damper Removal
83
Motion Control Damper Installation
85
Adjusting the Parking Brake
86
Hydraulic System
88
Hydrostatic Tandem Pump Replacement
88
Hydrostatic Tandem Pump Removal
88
Hydrostatic Tandem Pump Installation
95
Wheel Motor Replacement
104
Wheel Motor Removal
104
Wheel Motor Installation
108
Purging the Hydraulic System
113
Adjusting the Control Handle Neutral Position
114
Setting the Hydrostatic Pump Neutral
115
Setting the Right Hydraulic Pump Neutral Position
116
Setting the Left Hydraulic Pump Neutral Position
117
Adjusting the Tracking
119
Hydraulic Flow Testing
120
Hydraulic Flow Testing Procedure
120
Traction Pump Drive Belt Replacement
124
Traction Pump Drive Belt Removal
124
Traction Pump Drive Belt Installation
126
Hydraulic Oil Cooler Replacement
129
Hydraulic Oil Cooler Removal
129
Hydraulic Oil Cooler Installation
130
Hydraulic Reservoir Tank Replacement
131
Hydraulic Reservoir Tank Removal
131
Hydraulic Reservoir Tank Installation
134
Pushing the Machine by Hand
137
Switching from Hand Pushing the Machine to Machine Operation
137
Engine
138
Engine Replacement
138
Engine Removal
138
Engine Installation
146
Radiator Replacement
156
Radiator Removal
156
Radiator Installation
159
Cooling Fan Replacement
163
Cooling Fan Removal
163
Cooling Fan Installation
164
Fuel Pump Replacement
166
Fuel Pump Removal
166
Fuel Pump Installation
168
Checking the Radiator Coolant
169
Electrical
170
General
170
Relays
170
Purpose
170
Location
170
How It Works
171
Testing
171
PTO Switch
172
Purpose
172
Location
172
How It Works
172
Testing
173
Ignition Switch
174
Purpose
174
Location
174
How It Works
174
Testing
175
Neutral Safety Switch
175
Purpose
175
Location
175
How It Works
176
Testing
176
Parking Brake Switch
176
Purpose
176
Location
176
How It Works
177
Testing
177
Seat Switch
178
Purpose
178
Location
178
How It Works
178
Testing
178
Delay Module
179
Purpose
179
Location
179
How It Works
179
Testing
180
High Temperature Audible Alarm (Solid Tone)
181
Purpose
181
Location
181
How It Works
181
Testing
181
Temperature Sender
182
Purpose
182
Location
182
How It Works
182
Testing
182
Oil Pressure Switch
183
Purpose
183
Location
183
How It Works
183
Testing
183
Engine High Temperature & Malfunction Indicator Light Cluster
184
Purpose
184
Location
184
How It Works
184
Testing
185
Hour Meter
185
Purpose
185
Location
185
How It Works
186
Testing
186
Electric PTO Clutch
186
Purpose
186
Location
186
How It Works
187
Testing
187
Clutch Coil Continuity Test
188
Mower Decks
190
Mower Belt Replacement
190
Mower Deck Removal
192
Mower Deck Installation
195
Mower Spindle Replacement
198
Mower Spindle Removal
198
Mower Deck Spindle Rebuild
201
Mower Spindle Installation
209
Mower Deck Idler Assembly Replacement
213
Mower Deck Idler Assembly Removal
213
Mower Deck Idler Assembly Installation
215
Fixed Pulley Replacement
219
Fixed Pulley Removal
219
Fixed Pulley Installation
221
Electric PTO Clutch Replacement
223
Electric PTO Clutch Removal
223
Electric PTO Clutch Installation
225
Gearbox Assembly Replacement
228
Gearbox Assembly Removal
228
Gearbox Assembly Installation
232
Checking the Gearbox Oil Level
237
Changing Gearbox Oil
238
Strut Replacement
239
Strut Removal
239
Strut Installation
242
72" Mower Deck Belt Tension Adjustment Plate Replacement
245
72" Mower Deck Belt Tension Adjustment Plate Removal
245
72" Mower Deck Belt Tension Adjustment Plate Installation
248
72" Mower Deck Belt Tension Adjustment
251
MOWER DECKS Cont
251
Gearbox Rebuild
252
Pinion Shaft Teardown
255
Cross Shaft Teardown
258
Open End Cap Teardown
259
Closed End Cap Teardown
259
Closed End Cap Rebuild
260
Open End Cap Rebuild
260
Cross Shaft Rebuild
261
Pinion Shaft Rebuild
262
Gearbox Assembly
264
Leveling the Mower
268
Setting up the Machine
268
Leveling the Mower Side to Side
269
Adjusting the Front to Rear Mower Pitch
270
Adjusting the Compression Spring
271

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Toro Z589 DFI Z Master Manuals

Toro Z589 DFI Z Master Service Manual (272 pages)

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