Stanchion Tube - Slider Assembly - APRILIA RS 125 Manual

RS 125
7.10.6. STANCHION TUBE – SLIDER ASSEMBLY
Read 1.2.1 carefully.
•
Inspect the components; see
WARNING
Take care to prevent the ingress of dirt into
slider and stanchion.
Never reuse the oil you have drained from the
fork.
Apply a light film of fork oil to the bushes and seals
NOTE
before assembly.
•
Insert the slide bush (1) and push into the slider using
the spacer (2).
•
Insert the other slide bush (3). Push into place in the
slider using a drift of adequate size.
•
Insert the guide bush cup (4) into the slider and push it
into contact with slide bush (3).
•
Lubricate the oil seal (5).
•
Push the oil seal (5) into contact with the guide bush
cap (4). The concave side of the seal must be facing
into the slider.
•
Fit the following components to the stanchion in the
order:
- dust seal (6);
- retaining ring (7);
•
Place the stanchion in a vice with soft (aluminium)
jaws.
• Fit the slider to the stanchion.
•
Install the retaining ring (7) and dust seal (6) so that
they become seated into the slider.
•
Pour fork fluid into the slider.
Oil quantity: 430 ± 2.5 cu cm.
NOTE Oil level must be the same in both fork legs.
•
Insert the spring cup (8) and the two half-rings (9) into
their seats on the damping cylinder rod.
•
Lift the slider.
•
Make sure the O-ring is in place on the top cap (10).
• Screw the top cap (10) onto the slider and tighten.
7.10.5.
7
6
10
9
8
CHASSIS
1
2
3
4
5
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