Overhaul Data; Assembly Clearances - APRILIA scarabeo 125 i.e. Service Station Manual

SCARABEO 125 i.e. - 200 i.e.
Crankcase fixing screws - M6x50 (2)
Crankcase fixing screws - M6x70 (1)
Ignition cover fixing screws - M6x110 (5)
Ignition cover fixing screws - M6x140 (1)
Ignition cover fixing screws - M6x170 (1)
Ignition cover EI screws - M6x25 (1)
Crankshaft timing hole cap EI screws - M8x14 (1)
Oil pump plate EI screws - M5x12 (4)
Water pump housing EI fixing screws - M5x18 (3)
Cover fixing screws CVT (125 cm³) - M6x35 (12)
Cover fixing screws CVT (180 cm³) - M6x35 (11)
Transmission cover EI fixing screws - M6x30 (8)
Freewheel housing EI fixing screws - M8x20 (3)
Starter motor EI fixing screws - M6x25 (2)
Stator EI fixing screws - M6x25 (3)
Rotor TEF fixing screw - M8x25 (1)
Rear CVT pulley fixing flanged nut - M12x1 (1)
Front CVT pulley fixing flanged nut - M12x1 (1)
Pick-up El fixing screws
Stator cable bracket fixing screw - M5x8 (1)
Fuel injector fixing screw - M6x16 (1)
Chain tensioning cover - M8 (1)
Spark plug (1)
Oil pressure switch TE screws - M10x1 (1)
Thermistor fixing screws - M12x1.5
Screw fixing the silencer plate to the engine
M6 screw fixing filter casing to engine
Sleeve clamp retainer in the throttle body
Sleeve clamp on filter casing retainer
Water pump rotor
Variator cover switch plate (125)

Overhaul data

Assembly clearances

Cylinder - piston assy.
Coupling categories with cast-iron cylinder
NAME ABBREVIA
TION
Cylinder/Piston M
Cylinder/Piston N
Cylinder/Piston O
Cylinder/Piston P
Coupling categories with cast-iron cylinder
NAME ABBREVIA
TION
Cylinder/Piston M
Cylinder/Piston N
Cylinder/Piston O
Cylinder/Piston P
Name
C -
YLINDER PISTON COUPLING CLEARANCE
CYLINDER
min max
58,010 58,017
58,017 58,024
58,024 58,031
58,031 58,038
C -
YLINDER PISTON COUPLING CLEARANCE
CYLINDER
min max
63,010 63,017
63,017 63,024
63,024 63,031
63,031 63,038
Torque in Nm
11 Nm (8.11 lbf ft)
11 Nm (8.11 lbf ft)
11 Nm (8.11 lbf ft)
11 Nm (8.11 lbf ft)
11 Nm (8.11 lbf ft)
11 Nm (8.11 lbf ft)
15 Nm (11.06 lbf ft)
6 Nm (4.42 lbf ft) - Loctite 243
6 Nm (4.42 lbf ft)
10 Nm (7.38 lbf ft)
10 Nm (7.38 lbf ft)
10 Nm (7.38 lbf ft)
25 Nm (18.44 lbf ft) - Loctite 243
10 Nm (7.38 lbf ft)
10 Nm (7.38 lbf ft) - Loctite 243
25 Nm (18.44 lbf ft) - Loctite 243
60 Nm (44.25 lbf ft) - Loctite 243
75 Nm (55.32 lbf ft) - Loct. 243
6 Nm (4.42 lbf ft)
4 Nm (2.95 lbf ft) - Loctite 243
8 Nm (5.90 lbf ft)
6 Nm (4.43 lbf ft)
10 Nm (7.38 lbf ft)
10 Nm (7.38 lbf ft)
22 Nm (16.23 lbf ft)
25 (18.5 lbf ft)
8 (5.92 lbf ft)
2 Nm (1.47 lbf ft)
2 (1.48 lbf ft)
2 Nm (1.47 lbf ft)
10 Nm (7.38 lbf ft)
125 ³
CM
PISTON
CLEARANCE
min max
57,963 57,970
57,970 57,977
57,977 57,984
57,984 57,991
200 ³
CM
PISTON
CLEARANCE
min max
62,958 62,965
62,965 62,972
62,972 62,979
62,979 62,986
Characteristics
FITTING
min max
0,040 0,054
0,040 0,054
0,040 0,054
0,040 0,054
FITTING
min max
0,045 0,059
0,045 0,059
0,045 0,059
0,045 0,059
CHAR - 19