Caliper Disassembly - Suzuki VZR1800 2007 Service Manual

CALIPER DISASSEMBLY

• Remove the pad spring 1.
• Remove the caliper air bleeder valve 2.
• Separate the caliper halves by removing the caliper housing
bolts 3 with the special tools.
% 09930-11920: Torx bit JT40H
09930-11940: Bit holder
• Remove the O-ring 4.
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Replace the O-ring with a new one.
• Place a rag over the pistons to prevent it from popping out
and then force out the pistons using compressed air.
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Avoid using high pressure air to prevent piston dam-
age.
• Remove the dust seals 5 and piston seals 6.
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Avoid reusing the dust seals and piston seals to pre-
vent fluid leakage.
CHASSIS 9-55