Suzuki VZR1800 2007 Service Manual page 156

• Position the gaps of the three ring as shown. Before inserting
each piston into the cylinder, check that the gaps are so
located.
• Apply a small quantity of MOLYBDENUM OIL SOLUTION
onto each piston pins, front and rear.
( MOLYBDENUM OIL SOLUTION
• Assemble the pistons and conrods, front and rear.
NOTE:
When installing the pistons, front and rear, the indents A on the
piston heads must be located to each exhaust side.
• Place a clean rag over the cylinder base so as not to drop the
piston pin circlips into the crankcase.
• Install the piston pin circlips, front and rear.
"
Use new piston pin circlips to prevent circlip failure
which will occur with a bent one.
NOTE:
End gap of the circlip should not be aligned with the cutaway in
the piston pin bore.
C 2nd ring and lower side rail
D Upper side rail
E 1st ring and spacer
EX
120 ¡
120 ¡ 120 ¡
IN
Front
Rear
Front
Rear
ENGINE 3-99