Suzuki VZR1800 2007 Service Manual page 378

FRONT FORK INNER ROD LOCK NUT
• Loosen the lock nut 1 to the bottom of inner rod threads.
FORK SPRING
• Install the fork spring as shown in the illustration.
• Install the spring 1 and spacer 2.
FRONT FORK CAP BOLT
• Pull up the inner rod with the special tool A.
• Compress the spring with the special tool B and then insert
the special tool C between the lock nut and the spacer.
% 09940-52841: Inner rod holder A
09940-94930: Front fork spacer holder B
09940-94922: Stopper plate C (11 mm)
• Slowly turn the cap bolt 1 until the inner rod is lightly seated.
• Hold the cap bolt 1 and tighten the lock nut 2 to the speci-
fied torque.
# Inner rod lock nut: 15 N·m (1.5 kgf-m, 11.0 lb-ft)
• Remove the special tools.
• Fit the O-ring to the front fork cap bolt and apply fork oil.
$
Use a new O-ring to prevent oil leakage.
CHASSIS 9-21
Upper side
Lower side