Master Cylinder Installation - Suzuki VZR1800 2007 Service Manual

9-72 CHASSIS
• Apply SUZUKI SILICONE GREASE to the push rod end.
. 99000-25100: SUZUKI SILICONE GREASE
• Install the O-ring 1 and connector 2 to the master cylinder.

MASTER CYLINDER INSTALLATION

Install the master cylinder in the reverse order of removal. Pay
attention to the following points:
• Temporarily tighten the master cylinder mounting bolts.
• Tighten the lock nut 1 and brake hose union bolt 2 to the
specified torque. (Brake hose routing:!11-40)
# Master cylinder rod lock nut 1:
Brake hose union bolt 2: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Remove the master cylinder mounting bolts.
• Apply THREAD LOCK SUPER to the master cylinder mount-
ing bolts.
* 99000-32110: THREAD LOCK SUPER "1322"
• Tighten the master cylinder mounting bolts to the specified
torque.
# Master cylinder mounting bolt:
$
* The seal washers should be replaced with the new
ones to prevent brake fluid leakage.
* Bleed air from the system after reassembling the
master cylinder. (!2-26)
• Adjust the brake pedal height. (!2-25)
• Install the right frame head cover and right radiator cover.
(!9-7)
or equivalent
18 N·m (1.8 kgf-m, 13.0 lb-ft)
or equivalent
10 N·m (1.0 kgf-m, 7.0 lb-ft)