Genie S-40 Operator's Manual
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Genie S-40 Operator's Manual

Genie S-40 Operator's Manual

Boom lift
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See also: Service & Repair Manual , Operator's Manual
Operator's Manual
S-40
S-45
AUS
Australia
with
Maintenance
Information
Eighth Edition
First Printing
Part No. 1259838

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Summary of Contents for Genie S-40

  • Page 1 Operator's Manual S-40 Australia S-45 with Maintenance Information Eighth Edition First Printing Part No. 1259838...

  • Page 2: Table Of Contents

    Maintenance ............47 Specifications ............50 Copyright © 2011 by Terex Corporation Eight Edition: First Printing, October 2014 Genie and "S" are registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. These machines comply with AS1418.10 S-40 •...

  • Page 3: Introduction

     You read, understand and obey employer’s safety rules and worksite regulations.  You read, understand and obey all applicable governmental regulations.  You are properly trained to safely operate the machine. Part No. 1259838 S-40 • S-45...
  • Page 4 Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a property damage message. S-40 • S-45 Part No. 1259838...
  • Page 5 Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material. Part No. 1259838 S-40 • S-45...

  • Page 6: Symbol And Hazard Pictorials Definitions

    Rated platform Keep off this manual capacity surface. Keep away from Maintain required Keep away from path Only trained Read the operator’s moving parts clearance of moving platform maintenance manual personnel should access compartments S-40 • S-45 Part No. 1259838...
  • Page 7 Wheel load Voltage rating for Pressure rating for air Fire extinguisher Avoid contact power to platform line to platform Tie-down instructions Tie-down instructions Weight of welder reduces capacity Wind speed Part No. 1259838 S-40 • S-45...

  • Page 8: General Safety

    Operator's Manual Eight Edition • First Printing General Safety General Safety S-40 • S-45 Part No. 1259838...
  • Page 9 Eight Edition • First Printing Operator's Manual General Safety Part No. 1259838 S-40 • S-45...
  • Page 10 Operator's Manual Eight Edition • First Printing General Safety S-40 • S-45 Part No. 1259838...

  • Page 11: Personal Safety

    Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. Part No. 1259838 S-40 • S-45...

  • Page 12: Work Area Safety

    See the or sag, and beware of strong or gusty winds. decals with the options and accessories. If using accessories, read, understand and obey the decals, instructions and manuals with the accessory. S-40 • S-45 Part No. 1259838...
  • Page 13 Do not rotate the boom while lowering. If the tilt alarm sounds with the platform uphill: Lower the boom. Retract the boom. If the tilt alarm sounds with the platform downhill: Retract the boom. Lower the boom. Part No. 1259838 S-40 • S-45...
  • Page 14 Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load. S-40 • S-45 Part No. 1259838...
  • Page 15 Lower the platform entry mid-rail or close the entry gate before operating. Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level. Part No. 1259838 S-40 • S-45...
  • Page 16 Operators must comply with employer, job site and governmental rules regarding use of personal protective equipment. Observe and use the color-coded direction arrows on the platform controls and drive chassis for drive and steer functions. S-40 • S-45 Part No. 1259838...
  • Page 17 All compartments must remain closed particles may be present. and secured during operation. Do not spray ether into engines equipped with glow plugs. Part No. 1259838 S-40 • S-45...
  • Page 18 Be sure all maintenance has been performed as Avoid spilling or contacting specified in this manual and the appropriate Genie battery acid. Neutralize service manual. battery acid spills with Be sure all decals are in place and legible.
  • Page 19 Clamp the negative lead to the ground post at the overhanging load. turntable and platform. Electrocution Hazard: Keep pipes away from all energized electrical conductors. Part No. 1259838 S-40 • S-45...
  • Page 20 Retract and lower the boom to the stowed position. Rotate the turntable so that the boom is between the non-steer wheels. Turn the key switch to the off position and remove the key to secure from unauthorized use. S-40 • S-45 Part No. 1259838...

  • Page 21: Legend

    Eight Edition • First Printing Operator's Manual Legend Legend Foot switch Ground controls Manual storage container Boom Sliding mid-rail Platform controls Lanyard anchorage points 10 Platform Non-steer tire 11 Jib boom (S-45) Steer tire Part No. 1259838 S-40 • S-45...

  • Page 22: Controls

    Move the engine idle select switch to the turtle position to select gasoline. Move the fuel position for low idle. select switch to the LPG position to select Move the engine idle select switch to the rabbit LPG. position for high idle. S-40 • S-45 Part No. 1259838...
  • Page 23 Pull out the red Emergency Stop 19 Not used button to the on position to operate the 20 Hour meter machine. The hour meter displays the number of hours the machine has operated. Part No. 1259838 S-40 • S-45...
  • Page 24 Operator's Manual Eight Edition • First Printing Controls Platform Control Panel S-40 • S-45 Part No. 1259838...
  • Page 25 Eight Edition • First Printing Operator's Manual Controls Part No. 1259838 S-40 • S-45...
  • Page 26 Emergency power switch Use emergency power if the primary power source (engine) fails. Simultaneously hold the emergency power switch to either side and activate the desired function. S-40 • S-45 Part No. 1259838...
  • Page 27 The drive will rotate to the right. Move function in one or both directions will not the control handle to the left operate. and the turntable will rotate to the left. Part No. 1259838 S-40 • S-45...

  • Page 28: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. S-40 • S-45 Part No. 1259838...
  • Page 29  Electrical components, wiring and electrical cables  Hydraulic hoses, fittings, cylinders and manifolds  Fuel and hydraulic tanks  Drive and turntable motors and drive hubs Part No. 1259838 S-40 • S-45...
  • Page 30 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. S-40 • S-45 Part No. 1259838...
  • Page 31 Hold the function enable switch to either side and activate each boom and platform function toggle switch. Result: All boom and platform functions should operate through a full cycle. The descent alarm (if equipped) should sound while the boom is lowering. Part No. 1259838 S-40 • S-45...
  • Page 32 (rabbit and foot Test Machine Functions switch symbol). 27 Press down the foot switch. 28 Activate each machine function control handle or toggle switch. Result: All boom and platform functions should operate through a full cycle. S-40 • S-45 Part No. 1259838...
  • Page 33 Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction of travel. Part No. 1259838 S-40 • S-45...
  • Page 34 The machine will move in the direction indicated on the control panel. If the drive speed with the boom raised or extended exceeds 30 cm/s, immediately tag and Repair any malfunctions before operating the remove the machine from service. machine. S-40 • S-45 Part No. 1259838...
  • Page 35 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 1259838 S-40 • S-45...
  • Page 36 Label – Air Line to Platform (option) 226499 Label – Tire Specifications 44986 Instructions – Max Manual Force, 90 lbs 226500 Label – Wheel Load, S-40 / 400 N, Australia 226501 Label – Wheel Load, S-45 46468 Function Override (option) 226515 Instructions –...
  • Page 37 Eight Edition • First Printing Operator's Manual Inspections Part No. 1259838 S-40 • S-45...

  • Page 38: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. S-40 • S-45 Part No. 1259838...
  • Page 39 3 to 5 seconds. Move the engine start toggle switch to either side. If the engine fails to start or dies, the restart delay will disable the start switch for 3 seconds. Part No. 1259838 S-40 • S-45...
  • Page 40 Press down the foot switch when using the controls from the platform. Simultaneously hold the emergency power switch to either side and activate the desired function. The drive and steer functions will not operate with emergency power. S-40 • S-45 Part No. 1259838...
  • Page 41 OR press the thumb rocker switch located on top of the drive control handle. Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction the wheels will turn. Part No. 1259838 S-40 • S-45...
  • Page 42 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum uphill, downhill or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. S-40 • S-45 Part No. 1259838...
  • Page 43 Machine on incline symbol: Low range outlet. operation for inclines or rough terrain To stop the generator, move the generator toggle  Machine on level surface symbol: High range switch to the off position. operation for maximum drive speed Part No. 1259838 S-40 • S-45...
  • Page 44 Secure each U-bolt with 2 washers and 2 nuts. strap U-bolts pipe cradle mount upper platform railing pipe cradle weldment middle platform railing flat washers nylock nuts S-40 • S-45 Part No. 1259838...
  • Page 45 Pipe Cradle Assembly Weight 9.5 kg position. Rotate the turntable so that the boom is between the non-steer wheels. Turn the key switch to the off position and remove the key to secure from unauthorized use. Part No. 1259838 S-40 • S-45...

  • Page 46: Transport And Lifting Instructions

    Reverse the procedures described to re-engage the brakes. Note: Towing the Genie S-40 or the S-45 without a tow package is not recommended. If the machine must be towed without a tow package, do not exceed 3.2 km/h.
  • Page 47 Eight Edition • First Printing Operator's Manual Transport and Lifting Instructions Securing to Truck or Trailer for Securing the Platform – S-40 Transit Place a block under the platform rotator. Do not allow the block to contact the platform cylinder.
  • Page 48 Center of gravity X Axis Y Axis 1.34 m 98 cm S-40 S-45 1.18 m 95 cm Turntable Lifting Point (1) Chassis Lifting Y Axis Points (2) X Axis S-40 • S-45 Part No. 1259838...

  • Page 49: Maintenance

    Dispose of material in accordance with Oil type 5W-20 governmental regulations. Deutz D2011 L03i Engine  Use only Genie approved replacement parts. Oil type 15W-40 Oil type - cold conditions 5W-30 Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions.
  • Page 50 Add oil as needed. Do not overfill. Result: The fluid level should be at the FULL mark. Hydraulic oil specifications Note: Do not remove the radiator cap. Hydraulic oil type Chevron Rando HD equivalent S-40 • S-45 Part No. 1259838...
  • Page 51 Be sure that the battery hold-down brackets are in place and secure. Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables. Part No. 1259838 S-40 • S-45...

  • Page 52: Specifications

    System voltage be used only with adequate safety factors. Weight 6260 kg Continuous improvement of our products is a Genie (Machine weights vary with option configurations. See policy. Product specifications are subject to change serial label for specific machine weight.) without notice or obligation.
  • Page 53 System voltage be used only with adequate safety factors. Weight 7974 kg Continuous improvement of our products is a Genie (Machine weights vary with option configurations. See policy. Product specifications are subject to change serial label for specific machine weight.) without notice or obligation.
  • Page 54 Operator's Manual Eight Edition • First Printing Specifications S-40 Range of Motion S-45 Range of Motion S-40 • S-45 Part No. 1259838 Operator's Manual Eight Edition • First Printing S-40 • S-45 Part No. 1259838...
  • Page 55 California Proposition 65 Warning The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. www.genielift.com...

This manual is also suitable for:

S-45

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