Preassembling The Clutch (125 Duke) - KTM 125 DUKE EU Repair Manual

16 ENGINE
» If there is discoloration or scoring:
–
Change all clutch lining discs.
–
Check the thickness of clutch facing discs
Clutch facing discs – thickness of total package
» If the clutch facing discs do not meet specifications:
–
Change all clutch lining discs.
–
Check intermediate disc
» If the intermediate discs are not flat or have punctiform outbreaks:
–
Change all intermediate discs.

16.4.18 Preassembling the clutch (125 Duke)

.
6
for damage and wear.
7
–
Lubricate the clutch facing discs thoroughly.
–
Push support ring
304556-10
–
Position the clutch facing disc with the notch for the pretension ring on the inner
clutch hub face down.
–
Beginning with a clutch disc, position all further clutch facing discs and clutch
discs alternately.
304557-10
–
Mount clutch pressure cap
Marking
304558-10
–
Position the clutch springs.
–
Position the release bearing holder and mount screws
304559-10
≥ 21.30 mm (≥ 0.8386 in)
and pretension ring
1
Info
The pretension ring must be installed so that it is flush with the inner edge
on the support ring.
.
3
and are aligned.
A B
onto the inner clutch hub.
2
but do not tighten yet.
4
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