Assembling The Fork Legs - KTM 125 DUKE EU Repair Manual

6 FORK, TRIPLE CLAMP
6.6

Assembling the fork legs

Info
These operations are the same on both fork legs.
–
Measure the outside diameter of the inner tube in several places.
External diameter of inner tube
» If the measured value is less than the specified value:
–
Change the fork leg.
200684-10
–
Measure the run-out of the inner tube.
Run-out of inner tube
» If the measured value is greater than the specified value:
–
Change the fork leg.
200685-10
–
Check the outer tube for damage.
» If damage is found:
–
Change the fork leg.
200632-10
–
Check the surface of the sliding bushings.
» If the dark layer
–
Change the fork leg.
201517-10
Preparatory work
–
Check the fork legs. (
Main work
–
Clamp in the inner tube with the axle clamp.
Guideline
Use soft jaws.
–
Grease and slide on dust boot
Lubricant (T511) (
Info
202092-10
Always change the dust boot, lock ring, seal ring, and support ring.
Install the dust boot with the sealing lip and spring expander facing down-
ward.
42.975... 43.005 mm (1.69193...
1.69311 in)
≤ 0.20 mm (≤ 0.0079 in)
is worn off:
A
p. 19)
.
1
p. 250)
20