Installing The Spacer (125 Duke); Installing The Gear Position Sensor; Duke) - KTM 125 DUKE EU Repair Manual

16 ENGINE

16.5.15 Installing the spacer (125 Duke)

16.5.16 Installing the gear position sensor (125 Duke)
–
Lock the clutch basket and primary gear using special tool
Gear segment (90129081100) (
–
Mount and tighten nut
Guideline
Nut, primary gear
Castle nut wrench; ½" drive (90129021000) (
304776-11
–
Position the preassembled inner clutch hub.
Info
Make sure that the upper clutch facing disc is offset by one notch.
–
Lock the clutch basket and primary gear using special tool
Gear segment (90129081100) (
–
Tighten screws
Guideline
304779-10
Screw, clutch spring
–
Mount and tighten nut
Guideline
Nut, inner clutch hub
Castle nut wrench; ½" drive (90129021000) (
–
Mount bearing
304780-10
–
Grease the shaft seal ring of the countershaft before mounting.
Long-life grease (
–
Mount spacer
304773-10
–
Mount the contact springs and contact bolt
The rounded sides of the contact pins face the sensor.
304772-11
p. 259)
with the washer.
4
p. 259)
.
5
with the washer.
6
M14LH
.
7
p. 250)
.
1
.
3
M14 55 Nm
(40.6 lbf ft)
p. 257)
.
3
M6 10 Nm (7.4 lbf ft)
60 Nm Loctite
(44.3 lbf ft)
p. 257)
.
1
164
® 243™