Cam Chain Guide Inspection; Cam Chain Tensioner Inspection; Cylinder Head Disassembly And Assembly - Suzuki GSX-R1000 Service Manual

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
1D-40 Engine Mechanical:
Installation
Install the cam chain guides/cam chain tensioner in the
reverse order of removal.

Cam Chain Guide Inspection

Inspect the cam chain guide in the following procedures:
1) Remove the cam chain guides. Refer to "Cam Chain
Guide / Cam Chain Tensioner Removal and
Installation" (Page 1D-39).
2) Check the contacting surface of the cam chain
guides. If it is worn or damaged, replace it with a new
one.
3) Install the cam chain guides. Refer to "Cam Chain
Guide / Cam Chain Tensioner Removal and
Installation" (Page 1D-39).

Cam Chain Tensioner Inspection

Inspect the cam chain tensioner in the following
procedures:
1) Remove the cam chain tensioner. Refer to "Cam
Chain Guide / Cam Chain Tensioner Removal and
Installation" (Page 1D-39).
2) Check the contacting surface of the cam chain
tensioner. If it is worn or damaged, replace it with a
new one.
3) Install the cam chain tensioner. Refer to "Cam Chain
Guide / Cam Chain Tensioner Removal and
Installation" (Page 1D-39).
email: info@motomatrix.co.uk / www.motomatrix.co.uk

Cylinder Head Disassembly and Assembly

Refer to "Engine Top Side Disassembly" (Page 1D-26).
Refer to "Engine Top Side Assembly" (Page 1D-28).
CAUTION
!
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Identify the position of each removed part.
Organize the parts in their respective groups
(i.e., intake, exhaust, No. 1 or No. 2) so that
they can be installed in their original
locations.
Disassembly
1) Remove the tappet (1) and shim (2) by fingers or
magnetic hand.
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2) Insert the special tool (A) between the valve springs
and cylinder head.
3) Using the special tools, compress the valve springs
and remove the two cotter halves (3) from the valve
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stem.
CAUTION
!
Be careful not to damage the tappet sliding
surface with the special tool.
Special tool
(A): 09919–28620 (Sleeve protector)
(B): 09916–14522 (Valve lifter attachment)
(C): 09916–14510 (Valve lifter)
: 09916–84511 (Tweezer)
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4) Remove the valve spring retainer (4) and valve
springs (5).
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2
1
(B)
(A)
(C)
3
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