Countershaft Gear / Driveshaft Gear Disassembly And Assembly - Suzuki GSX-R1000 Service Manual

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
5B-10 Manual Transmission:
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly
Refer to "Transmission Removal" (Page 5B-3) and
"Transmission Installation" (Page 5B-5).
Disassembly
CAUTION
!
Identify the position of each removed part.
Organize the parts in their respective groups
(i.e., drive or driven) so that they can be
reinstalled in their original positions.
Countershaft
Disassemble the countershaft as shown in the
transmission construction. Refer to "Transmission
Construction" (Page 5B-9).
Pay attention to the following points:
• Remove the 6th drive gear snap ring (1) from its
groove and slide it towards the 3rd/4th drive gears (2).
Special tool
: 09900–06104 (Snap ring remover (Open
type))
1
email: info@motomatrix.co.uk / www.motomatrix.co.uk
• Slide the 6th (3) and 2nd (4) drive gears toward the
B947H15206005
• Remove the 2nd drive gear (4) and 6th drive gear (3).
• Remove the countershaft bearing (6) using hydraulic
2
Driveshaft
• Disassembly the driveshaft as shown in the
I947H1520061-02
3rd/4th drive gears (2), then remove the 2nd drive
gear circlip (5).
2
3
4
5
press.
6
transmission construction. Refer to "Transmission
Construction" (Page 5B-9).
I947H1520062-01
I947H1520063-01