Table Of Contents - Suzuki GSX-R1000 Service Manual

Table of Contents

Table Of Contents3
Precautions5
General Precautions6
Precautions For Electrical Circuit Service7
Electrical Parts7
Connector / Coupler7
Clamp8
Fuse8
Switch8
Ecm / Various Sensors8
Battery9
Electrical Circuit Inspection Procedure9
Open Circuit Check9
Continuity Check10
Voltage Check10
Short Circuit Check (Wire Harness To Ground)11
Using The Multi-Circuit Testers12
Using The Testers12
General Information13
General Description14
Symbols14
Abbreviations14
Vehicle Side View15
Vehicle Identification Number16
Fuel And Oil Recommendation16
Engine Oil (For Usa)16
Brake Fluid16
Engine Coolant Recommendation17
Break-In Procedures17
Cylinder Identification17
Country And Area Codes18
Wire Color Symbols18
Warning, Caution And Information Labels Location19
Component Location20
Electrical Components Location20
Specifications22
Special Tools And Equipment24
Maintenance And Lubrication28
Recommended Fluids And Lubricants28
Scheduled Maintenance29
Periodic Maintenance Schedule Chart29
Lubrication Points30
Repair Instructions30
Air Cleaner Element Replacement30
Air Cleaner Element Inspection30
Exhaust Pipe Bolt And Muffler Bolt Inspection31
Exhaust Control Valve Inspection31
Valve Clearance Inspection And Adjustment32
Spark Plug Replacement36
Spark Plug Inspection And Cleaning36
Electrodes Condition36
Fuel Line Inspection37
Evaporative Emission Control System Inspection (E-33 Only)37
Engine Oil And Filter Replacement37
Engine Oil Replacement37
Oil Level Inspection38
Oil Filter Replacement38
Throttle Cable Play Inspection And Adjustment39
Pair System Inspection39
Throttle Valve Synchronization39
Cooling System Inspection39
Engine Coolant Change40
Air Bleeding From The Cooling Circuit40
Radiator Hose Inspection40
Clutch Cable Play Inspection And Adjustment41
Drive Chain Inspection And Adjustment41
Drive Chain Length Inspection42
Drive Chain Slack Adjustment42
Drive Chain Cleaning And Lubricating43
Brake System Inspection43
Brake Fluid Level Check43
Brake Pads Check44
Front And Rear Brake Hose Inspection44
Brake Pedal Height Inspection And Adjustment44
Brake Hose Replacement44
Tire Inspection45
Tire Pressure45
Steering System Inspection45
Inspect Steering System45
Front Fork Inspection46
Rear Suspension Inspection46
Chassis Bolt And Nut Inspection46
Tighten Chassis Bolt And Nut46
Tightening Torque Specifications48
Compression Pressure Check48
Recommended Service Material49
Special Tool49
Service Data50
Tightening Torque List58
Engine63
Precautions For Engine68
Engine General Information And Diagnosis69
Injection Timing Description69
Injection Time (Injection Volume)69
Compensation Of Injection Time (Volume)70
Injection Stop Control70
Self-Diagnosis Function71
User Mode71
Schematic And Routing Diagram72
Dealer Mode72
Fi System Wiring Diagram72
Terminal Alignment Of Ecm Coupler74
Fi System Parts Location75
Diagnostic Information And Procedures76
Engine Symptom Diagnosis76
Self-Diagnostic Procedures80
Use Of Mode Select Switch80
Use Of Sds81
Use Of Sds Diagnosis Reset Procedures82
Show Data When Trouble (Displaying Data At The Time Of Dtc)83
Sds Check84
Data At The Time Of Racing86
Data Of Intake Negative Pressure During Idling (100 °C)86
Data Of Manifold Absolute Pressure Operation At The Time Of Starting87
Example Of Trouble88
Dtc Table88
Fail-Safe Function Table90
Fi System Troubleshooting91
Customer Complaint Analysis91
Visual Inspection92
Malfunction Code And Defective Condition Table93
Dtc "C11" (P0340): Cmp Sensor Circuit Malfunction97
Dtc "C12" (P0335): Ckp Sensor Circuit Malfunction100
Dtc "C13" (P0105-H/L): Iap Sensor Circuit Malfunction103
C13 (Use Of Mode Select Switch)104
P0105-H For Iap Sensor (Use Of Sds)105
P0105-L For Iap Sensor (Use Of Sds)107
DTC "C14" (P0120-H/L): TP Sensor Circuit Malfunction111
C14 (Use Of Mode Select Switch)112
P0120-H (Use Of Sds)113
P0120-L (Use Of Sds)115
Dtc "C15" (P0115-H/L): Ect Sensor Circuit Malfunction118
C15 (Use Of Mode Select Switch)119
P0115-H (Use Of Sds)120
P0115-L (Use Of Sds)121
Dtc "C21" (P0110-H/L): Iat Sensor Circuit Malfunction123
C21 (Use Of Mode Select Switch)124
P0110-H (Use Of Sds)125
P0110-L (Use Of Sds)126
Dtc "C22" (P1450-H/L): Ap Sensor Circuit Malfunction128
C22 (Use Of Mode Select Switch)129
P1450-H (Use Of Sds)130
P1450-L (Use Of Sds)132
Dtc "C23" (P1651-H/L): To Sensor Circuit Malfunction136
C23 (Use Of Mode Select Switch)137
P1651-H (Use Of Sds)138
P1651-L (Use Of Sds)140
Dtc "C24" (P0351), "C25" (P0352), "C26" (P0353) Or "C27" (P0354): Ignition System Malfunction143
Dtc "C28" (P1655): Secondary Throttle Valve Actuator (Stva) Malfunction143
Active Control Inspection146
Dtc "C29" (P1654-H/L): Secondary Throttle Position Sensor (Stps) Circuit Malfunction147
C29 (Use Of Mode Select Switch)148
P1654-H (Use Of Sds)149
P1654-L (Use Of Sds)151
Dtc "C31" (P0705): Gp Switch Circuit Malfunction154
Dtc "C32" (P0201), "C33" (P0202), "C34" (P0203) Or "C35" (P0204): Primary Fuel Injector Circuit Malfunction156
Dtc "C36" (P1764), "C37" (P1765), "C38" (P1766) Or "C39" (P1767): Secondary Fuel Injector Circuit Malfunction159
Dtc "C40" (P0505 / P0506 / P0507): Isc Valve Circuit Malfunction162
Dtc "C41" (P0230-H/L): Fp Relay Circuit Malfunction166
C41 (Use Of Mode Select Switch)167
P0230-H (Use Of Sds)168
P0230-L (Use Of Sds)168
Dtc "C41" (P2505): Ecm Power Input Signal Malfunction169
Dtc "C42" (P1650): Ig Switch Circuit Malfunction171
Dtc "C44" (P0130/P0135): Ho2 Sensor (Ho2S) Circuit Malfunction171
Dtc "C46" (P1657-H/L Or P1658): Excv Actuator Circuit Malfunction177
P1657-L (Use Of Sds)181
Dtc "C49" (P1656): Pair Control Solenoid Valve Circuit Malfunction189
Dtc "C60" (P0480): Cooling Fan Relay Circuit Malfunction192
Dtc "C62" (P0443): Evap System Purge Control Solenoid Valve Circuit Malfunction (E-33 Only)195
Dtc "C91" (P0500): Vehicle Speed Sensor Circuit Malfunction199
Dtc "C93" (P1769): Steering Damper Solenoid Valve Circuit Malfunction202
Emission Control Devices209
Fuel Injection System Description209
Precautions For Emission Control Devices209
Crankcase Emission Control System Description210
Exhaust Emission Control System Description211
Pair System Diagram212
Noise Emission Control System Description212
Evaporative Emission Control System Diagram (Only For E-33)213
Pair System Hose Routing Diagram214
Evap Canister Hose Routing Diagram (Only For E-33)215
Heated Oxygen Sensor (Ho2S) Removal And Installation216
Pair Reed Valve Removal And Installation216
Pair Control Solenoid Valve Removal And Installation217
Pair Reed Valve218
Pair Control Solenoid Valve218
Crankcase Breather (Pcv) Hose Inspection219
Crankcase Breather (Pcv) Hose / Reed Valve / Cover Removal And Installation219
Crankcase Breather (Pcv) Cover Inspection220
Evaporative Emission Control System Removal And Installation (Only For E-33)220
Evap System Purge Control Solenoid Valve Removal220
Fuel Shut-Off Valve221
Evaporative Emission Control System Inspection (Only For E-33)222
Evap Canister222
Evap System Purge Control Solenoid Valve222
Ecm Removal And Installation225
Precautions For Engine Electrical Device225
Engine Electrical Components Location225
Cmp Sensor Inspection226
Cmp Sensor Removal And Installation226
Ckp Sensor Inspection226
Ckp Sensor Removal And Installation226
Tp Sensor Removal And Installation227
Tp Sensor Adjustment227
Ect Sensor Removal And Installation228
Ect Sensor Inspection228
Iat Sensor Removal And Installation229
Iat Sensor Inspection229
To Sensor Inspection229
Ap Sensor Inspection229
To Sensor Removal And Installation230
Stp Sensor Inspection230
Stp Sensor Adjustment230
Stv Actuator Inspection231
Stv Actuator Removal And Installation231
Isc Valve Removal And Installation231
Isc Valve Preset And Opening Initialization232
Ho2 Sensor Inspection232
Ho2 Sensor Removal And Installation232
Gp Switch Inspection232
Engine Mechanical235
Camshaft And Sprocket Assembly Diagram235
Throttle Cable Routing Diagram236
Engine Mechanical Symptom Diagnosis237
Engine Components Removable With The Engine In Place238
Air Cleaner Element Removal And Installation240
Air Cleaner Box Removal And Installation241
Air Cleaner Element Inspection And Cleaning241
Throttle Cable Removal And Installation241
Throttle Cable Inspection241
Throttle Body Components242
Throttle Body Construction243
Throttle Body Removal And Installation244
Throttle Body Disassembly And Assembly245
Throttle Body Inspection And Cleaning250
Isc Valve Visual Inspection250
Isc Valve Reset252
Tp Reset253
Engine Assembly Removal254
Engine Assembly Installation258
Engine Top Side Disassembly260
Camshafts261
Engine Top Side Assembly262
Cylinder Head262
Cam Chain Tension Adjuster266
Cylinder Head Cover268
Cylinder Head Cover Disassembly And Assembly269
Cylinder Head Cover Related Parts Inspection270
Camshaft Inspection270
Cam Wear270
Camshaft Runout271
Camshaft Journal Wear271
Camshaft Sprocket272
Cam Chain Tension Adjuster Inspection272
Cam Chain Guide / Cam Chain Tensioner Removal And Installation273
Cam Chain Guide Inspection274
Cam Chain Tensioner Inspection274
Cylinder Head Disassembly And Assembly274
Cylinder Head Related Parts Inspection278
Valve Stem Runout279
Valve Head Radial Runout279
Valve Stem And Valve Face Wear Condition279
Valve Stem Deflection279
Valve Stem Wear280
Valve Spring280
Valve Seat Width280
Valve Guide Replacement281
Valve Seat Sealing Condition281
Valve Seat Repair283
Engine Bottom Side Disassembly283
Crankcase Breather (Pcv) Cover283
Starter Motor283
Gearshift System284
Starter Torque Limiter / Starter Clutch284
Generator284
Water Pump284
Oil Pressure Switch285
Oil Filter285
Gear Position Switch285
Oil Pan285
Oil Pump286
Crankcase286
Balancer Shaft287
Transmission287
Crankshaft287
Piston Cooling Oil Jet288
Piston / Conrod288
Crankshaft Journal Bearing289
Oil Jet289
Oil Gallery Plug289
Water Jacket Plug290
Oil Seal / Bearing290
Engine Bottom Side Assembly290
Breather Oil Return Plate290
Oil Strainer / Oil Pressure Regulator299
Cylinder Inspection303
Cylinder Distortion303
Piston Ring Removal And Installation303
Piston-To-Cylinder Clearance303
Piston And Piston Ring Inspection305
Piston Diameter305
Piston Ring-To-Groove Clearance305
Piston Ring Free End Gap And Piston Ring End Gap306
Piston Ring End Gap306
Piston Pin And Pin Bore306
Balancer Shaft Disassembly And Assembly307
Balancer Shaft Inspection307
Balancer Shaft Journal Bearing Removal And Installation308
Balancer Shaft Journal Bearing Inspection And Selection309
Conrod Crank Pin Bearing Removal And Installation310
Conrod And Crankshaft Inspection311
Conrod Small End I.d.311
Conrod Big End Side Clearance311
Crankshaft Runout311
Conrod Crank Pin Bearing Inspection And Selection312
Crankshaft Journal Bearing Inspection And Selection313
Crank Pin O.d. Specification313
Bearing Thickness Specification313
Crankcase Journal I.d. Specification314
Crankshaft Journal O.d. Specification315
Crankshaft Thrust Clearance Inspection And Selection316
Engine Lubrication System325
Precautions For Engine Oil325
Engine Lubrication System Chart Diagram326
Engine Lubrication Circuit Diagram327
Engine Lubrication Symptom Diagnosis329
Oil Pressure Check329
Engine Oil Level Inspection330
Oil Pan / Oil Pressure Regulator / Oil Strainer Removal And Installation330
Oil Pressure Regulator / Oil Strainer Inspection331
Oil Strainer331
Oil Cooler / Oil Cooler Hose Inspection And Cleaning331
Oil Cooler / Oil Cooler Hose Removal And Installation332
Oil Cooler Inspection332
Oil Cooler Cleaning332
Oil Pressure Switch Removal And Installation333
Oil Jet Removal And Installation334
Oil Pressure Switch Inspection334
Oil Jet (For Cam Chain Tension Adjuster) Removal335
Oil Jet (For Transmission) Removal336
Oil Pump Removal And Installation336
Oil Jet Inspection336
Oil Pump Inspection338
Oil Pump Drive Sprocket Removal And Installation338
Engine Cooling System340
Precautions For Engine Cooling System340
Engine Coolant Description340
Anti-Freeze Proportioning Chart340
Cooling Circuit Diagram341
Water Hose Routing Diagram342
Engine Cooling Symptom Diagnosis343
Cooling Circuit Inspection343
Radiator Cap Inspection344
Radiator Inspection And Cleaning344
Radiator Cleaning344
Radiator / Cooling Fan Motor Removal And Installation345
Water Hose Inspection346
Water Hose Removal And Installation347
Radiator Reservoir Tank Inspection347
Radiator Reservoir Tank Removal And Installation347
Cooling Fan Relay Inspection348
Thermostat Removal And Installation349
Thermostat Inspection350
Water Pump Components351
Water Pump Construction352
Water Pump Removal And Installation352
Water Pump Disassembly And Assembly353
Water Pump Related Parts Inspection356
Mechanical Seal356
Oil Seal356
Seal Washer357
Impeller / Shaft357
Impeller Shaft Journal357
Fuel System359
Precautions For Fuel System359
Fuel Tank Drain Hose And Breather Hose Routing Diagram361
Fuel System Diagnosis362
Fuel Pressure Inspection363
Fuel Pump Inspection364
Fuel Discharge Amount Inspection364
Fuel Pump Relay Inspection365
Fuel Hose Inspection365
Fuel Level Gauge Inspection365
Fuel Tank Construction366
Fuel Tank Removal And Installation367
Fuel Pump Components368
Fuel Pump Disassembly And Assembly369
Fuel Mesh Filter Inspection And Cleaning371
Fuel Injector / Fuel Delivery Pipe / T-Joint Removal And Installation371
Ignition System374
Immobilizer Description (For E-02, 19, 24, 51)374
Drive Mode Selector Description375
A-Mode375
B-Mode375
Ignition System Diagram376
Ignition System Components Location376
Ignition System Symptom Diagnosis377
No Spark Or Poor Spark378
Ignition Coil And Spark Plug Removal And Installation379
Ignition Coil Primary Peak Voltage380
Ignition Coil Inspection380
Ignition Coil Resistance382
Ckp Sensor Peak Voltage382
Engine Stop Switch Inspection383
Ckp Sensor Resistance383
Ignition Switch Removal And Installation384
Drive Mode Selector Inspection385
Starting System Symptom Diagnosis388
Starting System Diagram388
Starting System Components Location388
Starter Motor Will Not Run389
Starter Motor Runs But Does Not Crank The Engine389
Starter Motor Components390
Starter Motor Removal And Installation391
Starter Motor Disassembly And Assembly391
Carbon Brush392
Commutator392
Armature Coil392
Bearing392
Starter Motor Inspection392
Starter Relay Inspection393
Starter Relay Removal And Installation393
Side-Stand / Ignition Interlock System Parts Inspection394
Turn Signal / Side-Stand Relay Removal And Installation394
Side-Stand Switch394
Turn Signal / Side-Stand Relay395
Diode Inspection395
Starter Torque Limiter Removal And Installation396
Starter Torque Limiter Inspection397
Starter Clutch Removal And Installation397
Starter Clutch Bearing And Starter Driven Gear398
Starter Clutch Inspection398
Starter Button Inspection399
Charging System Diagram401
Charging System Symptom Diagnosis401
Charging System Components Location401
Battery Runs Down Quickly402
Battery Current Leakage Inspection403
Regulated Voltage Inspection403
Generator Inspection403
Generator Coil Resistance403
Generator Removal And Installation404
No-Load Performance404
Regulator / Rectifier Construction407
Regulator / Rectifier Removal And Installation407
Regulator / Rectifier Inspection408
Battery Components409
Battery Charging409
Initial Charging409
Battery Recharging411
Battery Removal And Installation411
Battery Visual Inspection412
Exhaust System414
Precautions For Exhaust System414
Exhaust Control System Description414
Exhaust Control System Operation415
Exhaust Control System Construction417
Exhaust System Components418
Excv Cable Removal And Installation419
Excva Removal And Installation420
Excva Pulley Inspection422
Excva Adjustment422
Muffler / Muffler Chamber / Exhaust Pipe Removal And Installation424
Exhaust System Inspection426
Suspension429
Precautions For Suspension430
Suspension General Diagnosis431
Suspension And Wheel Symptom Diagnosis431
Front Suspension432
Front Fork Components432
Front Fork Removal And Installation433
Front Suspension Adjustment435
Front Fork Disassembly And Assembly435
Spring Pre-Load Adjustment435
Damping Force Adjustment435
Front Fork Parts Inspection441
Slide Bushing / Guide Bushing441
Fork Spring441
Rod Guide Case Tightening Torque441
Rear Suspension Components444
Rear Suspension Assembly Construction445
Rear Shock Absorber Removal And Installation446
Rear Shock Absorber Bearing Removal And Installation447
Rear Shock Absorber Adjustment448
Rebound Side448
Std Position448
Compression Side (Low Speed)449
Compression Side (High Speed)449
Gas Pressure Release449
Rear Shock Absorber Disposal449
Cushion Lever Removal And Installation450
Cushion Rod Removal And Installation450
Cushion Lever Inspection450
Collar And Spacer451
Cushion Rod Bearing451
Cushion Rod Inspection451
Cushion Rod Bearing Removal And Installation452
Swingarm Removal And Installation452
Swingarm Pivot Boss Removal And Installation455
Swingarm Related Parts Inspection455
Swingarm Bearing Removal And Installation456
Plate456
Swingarm Pivot Shaft456
Wheels And Tires460
Precautions For Wheel And Tire460
Front Wheel Components461
Front Wheel Assembly Construction462
Front Wheel Assembly Removal And Installation463
Dust Seal465
Wheel Axle465
Wheel Axle Runout465
Front Wheel Related Parts Inspection465
Front Wheel Dust Seal / Bearing Removal And Installation466
Rear Wheel Components468
Rear Wheel Assembly Construction469
Rear Wheel Assembly Removal And Installation470
Rear Wheel Related Parts Inspection471
Rear Wheel Dust Seal / Bearing Removal And Installation472
Tire Removal And Installation473
Wheel / Tire / Air Valve Inspection And Cleaning475
Air Valve Removal And Installation475
Wheel Balance Check And Adjustment476
Driveline / Axle479
Precautions For Driveline / Axle480
Drive Chain / Drive Train / Drive Shaft481
Drive Chain And Sprocket Symptom Diagnosis481
Drive Chain Related Components481
Engine Sprocket Removal And Installation482
Rear Sprocket / Rear Sprocket Mounting Drum Removal And Installation483
Drive Chain Related Parts Inspection485
Sprocket Mounting Drum Dust Seal / Bearing Removal And Installation485
Engine Sprocket And Rear Sprocket485
Wheel Damper485
Drive Chain Replacement487
Drive Chain Cutting487
Drive Chain Connecting488
Joint Plate Installation488
Joint Pin Staking489
Brake493
Brake Fluid Information494
Precautions For Brake System494
Brake Control System And Diagnosis495
Front Brake Hose Routing Diagram495
Rear Brake Hose Routing Diagram496
Brake Symptom Diagnosis497
Front Brake Light Switch Inspection497
Rear Brake Light Switch Inspection And Adjustment498
Air Bleeding From Brake Fluid Circuit498
Brake Hose Inspection498
Front Brake499
Brake Fluid Replacement500
Rear Brake501
Front Brake Hose Removal And Installation502
Front Brake Master Cylinder Components503
Front Brake Master Cylinder Assembly Removal And Installation504
Front Brake Master Cylinder / Brake Lever Disassembly And Assembly505
Piston / Rubber Parts507
Front Brake Master Cylinder Parts Inspection507
Rear Brake Master Cylinder Components508
Rear Brake Master Cylinder Assembly Removal And Installation509
Rear Brake Master Cylinder Disassembly And Assembly510
Rear Brake Master Cylinder Parts Inspection511
Rear Brake Pedal Construction512
Rear Brake Pedal Removal And Installation512
Front Brake Components515
Front Brake Pad Inspection516
Front Brake Pad Replacement516
Front Brake Caliper Removal And Installation517
Front Brake Caliper Disassembly And Assembly517
Brake Caliper Cylinder519
Brake Caliper Piston519
Brake Pad Mounting Pin519
Brake Pad Spring519
Front Brake Caliper Parts Inspection519
Front Brake Disc Removal And Installation520
Front Brake Disc Inspection520
Brake Disc Thickness520
Brake Disc Runout520
Rear Brake Components523
Rear Brake Pad Inspection524
Rear Brake Pad Replacement524
Rear Brake Caliper Removal And Installation525
Rear Brake Caliper Disassembly And Assembly526
Brake Caliper Sliding Pin528
Boot528
Rear Brake Disc Removal And Installation528
Rear Brake Caliper Parts Inspection528
Rear Brake Disc Inspection529
Transmission / Transaxle531
Precautions For Transmission / Transaxle532
Manual Transmission Symptom Diagnosis533
Transmission Components534
Transmission Removal535
Countershaft Assembly535
Gearshift Fork And Gearshift Cam535
Driveshaft Assembly535
Bearing And Oil Seal536
Transmission Installation537
Transmission Construction541
Countershaft Gear / Driveshaft Gear Disassembly And Assembly542
Driveshaft543
Countershaft543
Transmission Related Parts Inspection544
Gearshift Fork To Groove Clearance544
Gearshift Fork Groove Width544
Gearshift Fork Thickness544
Gearshift Cam545
Gearshift Cam Bearing545
Driveshaft Bearing545
Driveshaft Oil Seal545
Gear Position (Gp) Switch Inspection545
Gear Position (Gp) Switch Removal And Installation546
Gearshift Lever Construction547
Gearshift Lever Removal And Installation547
Gearshift Lever Height Inspection And Adjustment548
Gearshift Shaft / Gearshift Cam Plate Components548
Gearshift Shaft Construction549
Gearshift Shaft / Gearshift Cam Plate Removal And Installation549
Gearshift Shaft Bearing552
Gearshift Shaft Oil Seal / Bearing Removal And Installation552
Gearshift Linkage Inspection552
Clutch System Symptom Diagnosis556
Precautions For Clutch System556
Clutch Cable Routing Diagram556
Clutch Lever Position Switch Inspection557
Clutch Cable Removal And Installation557
Clutch Control System Components558
Clutch Components559
Clutch Removal560
Clutch Installation562
Clutch Drive And Driven Plate566
Clutch Drive Plate Claw Width566
Clutch Driven Plate Distortion566
Clutch Spring566
Clutch Parts Inspection566
Clutch Release Bearing567
Push Rod (Right)567
Clutch Sleeve Hub And Primary Driven Gear Assembly567
Wave Spring Washer567
Clutch Lifter Pin Inspection And Adjustment568
Steering571
Precautions For Steering572
Steering General Diagnosis573
Steering Symptom Diagnosis573
Steering / Handlebar574
Handlebar Components574
Handlebar Removal And Installation575
Handlebars Inspection577
Steering Components578
Steering Damper Construction579
Steering / Steering Damper Removal And Installation579
Steering Stem Nut581
Steering / Steering Damper Related Parts Inspection582
Steering Stem Upper Bracket582
Steering Damper582
Steering Stem Bearing Removal And Installation583
Steering Tension Adjustment584
Outer Race584
Inner Race584
Body And Accessories587
Precautions For Electrical System589
Wiring Systems590
Wiring Diagram590
Wiring Harness Routing Diagram596
Lighting Systems601
Headlight Components601
Headlight Removal And Installation601
Headlight Bulb And Position Light Bulb Replacement602
Low Beam Bulb602
High Beam Bulb602
Headlight Beam Adjustment603
Position Light Bulb603
Front Turn Signal Light Components603
Front Turn Signal Light Removal And Installation604
Front Turn Signal Light Bulb Replacement604
Rear Lighting System Construction605
Rear Combination Light Removal And Installation606
Rear Combination Light Replacement606
License Plate Light Components607
License Plate Light Removal And Installation607
License Plate Light Bulb Replacement608
Rear Turn Signal Light Components609
Rear Turn Signal Light Removal And Installation609
Rear Turn Signal Light Bulb Replacement610
Reflex Reflector Construction610
Turn Signal / Side-Stand Relay Inspection611
Hazard Switch Inspection611
Turn Signal Switch Inspection612
Dimmer / Passing Light Switch Inspection612
Combination Meter / Fuel Meter / Horn614
Combination Meter System Description614
Led (Light Emitting Diode)614
Engine Rpm Indicator Light614
Combination Meter Components615
Combination Meter Removal And Installation615
Combination Meter Disassembly And Assembly616
Combination Meter Inspection616
Stepping Motor Inspection And Adjustment616
Engine Coolant Temperature Indicator Light Inspection617
Fuel Level Indicator Inspection618
Speedometer Inspection618
Speed Sensor Removal And Installation618
Speed Sensor Inspection619
Oil Pressure Indicator Inspection619
Ignition Switch Inspection620
Horn Inspection621
Horn Removal And Installation621
Exterior Parts Construction623
Rear Fender Construction624
Frame Cover Construction625
Rear View Mirror Construction626
Fastener Removal And Installation627
Exterior Parts Removal And Installation628
Side Frame Cover628
Rear Seat / Seat Tail Cover628
Windscreen629
Body Cowling Cover630
Side Cowling630
Inner Under Cowling631
Body Cowling631
Intake Pipe632
Cowling Brace632
Frame Cover633
Body Structure635
Body Frame Construction635
Front Footrest Bracket Construction636
Side-Stand Construction637
Pillion Footrest Construction638
Side-Stand Removal And Installation638