Rear Brake Master Cylinder Assembly Removal And Installation - Suzuki GSX-R1000 Service Manual

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
Rear Brake Master Cylinder Assembly Removal
and Installation
Refer to "Rear Brake Hose Routing Diagram" (Page 4A-
2).
Removal
1) Remove the right side frame cover. Refer to "Exterior
Parts Removal and Installation" in Section 9D
(Page 9D-6).
2) Remove the rear brake fluid reservoir mounting bolt
(1).
3) Drain brake fluid. Refer to "Brake Fluid
Replacement" (Page 4A-6).
4) Place a rag underneath the brake hose union bolt (2)
on the master cylinder to catch any spilt brake fluid.
5) Remove the brake hose union bolt (2).
6) Loosen the lock-nut (3).
7) Remove the master cylinder mounting bolts (4).
8) Remove the master cylinder along with the reservoir
by turning the push rod (5).
5
3
email: info@motomatrix.co.uk / www.motomatrix.co.uk
B947H14106016
1
I947H1410053-01
2
4
I947H1410034-02
Brake Control System and Diagnosis:
Installation
Install the rear brake master cylinder in the reverse order
of removal. Pay attention to the following points:
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Apply thread lock to the master cylinder mounting
bolts (1) and tighten them to the specified torque.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER "1322" or
equivalent)
• Tighten the lock-nut (2) temporarily.
• After setting the brake hose union to the stopper,
tighten the union bolt (3) to the specified torque.
Tightening torque
Rear brake master cylinder mounting bolt (a): 10
N·m (1.0 kgf-m, 7.0 lbf-ft)
Brake hose union bolt (b): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
2
• Bleed air from the brake system after reassembling
the master cylinder. Refer to "Air Bleeding from Brake
Fluid Circuit" (Page 4A-4).
• Adjust the brake pedal height. Refer to "Brake Pedal
Height Inspection and Adjustment" (Page 4A-3).
• Install the removed parts.
4A-15
3
(b)
1
(a)
I947H1410045-02