Troubleshooting - Bernina 880 Manual

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Troubleshooting

Troubleshooting
In most cases you will be able to identify and remedy faults by checking the following.
Various troubles can be eliminated by turning the sewing-/
embroidery computer off and turning it on again after 10 sec.
Check if:
the upper and lower threads are threaded correctly
the needle is inserted correctly
the needle size is correct - check the needle/thread table page 17
the needle tip and shaft are undamaged
the sewing computer is clean - brush out any thread lint
the hook race is clean
any threads are trapped between the tension discs or under the bobbin case spring
Fault
Uneven stitch
formation
Skipped stitches
Upper thread
breaks
Lower thread
breaks
Needle breaks
Faulty stitching
204
Cause
̶ lower thread incorrectly threaded
̶ upper thread incorrectly threaded
̶ needle blunt or bent
̶ poor quality needle
̶ upper thread too tight/too slack
̶ poor quality thread
̶ needle/thread combination is incorrect
̶ lower thread too tight/too slack
̶ incorrect needle system
̶ needle bent or blunt
̶ poor quality needle
̶ needle/thread combination is incorrect
̶ needle inserted incorrectly
̶ incorrect needle point
̶ needle/thread combination is incorrect
̶ upper thread tension too tight
̶ incorrectly threaded
̶ poor quality or old thread
̶ stitch plate or hook tip damaged
̶ lower thread tension too tight
̶ stitch hole in the stitch plate has been
damaged
̶ needle blunt or bent
̶ needle not correctly inserted
̶ fabric was pulled
̶ fabric was pushed when using thick
material
̶ poor quality thread with knots
̶ thread remnants between between the
tension discs of the upper thread
tension
̶ incorrectly threaded
034791.51.04_2014-02_Manual_B880_EN
Repair
check the threading path of the lower thread
check the threading path of the upper thread
use new BERNINA quality needle
use new BERNINA quality needle
reduce/increase upper thread tension
use quality thread (Isacord, Mettler, Gütermann etc.)
match the needle to the thread size
reduce/increase lower thread tension
use needle system 130/705H
use new BERNINA quality needle
use new BERNINA quality needle
match the needle to the thread size, refer to page 17
insert needle as far up as it will go
match the needle point to the texture of the material
match the needle to the thread size
reduce the upper thread tension
check the threading path of the upper thread
use quality thread (Isacord, Mettler, Gütermann etc.)
take the sewing computer to the nearest authorized
BERNINA dealer
remove thread remnants at the pre-tension carefully using
tweezers and check the thread lever if necessary, refer to
page 205
reduce the lower thread tension
take the sewing computer to the nearest authorized
BERNINA dealer
use new BERNINA quality needle
tighten the needle clamp screw
do not pull the fabric during sewing
use the correct presser foot for thick material (e.g. Jeans foot
No. 8) use height compensating tool when sewing over a
thick seam
use quality thread (Isacord, Mettler, Gütermann etc.)
fold a piece of thin material and slide the folded edge (not the
raw edges) between the thread tension discs, moving the
material sideways over the front and back of the thread
tension disc
check upper and lower thread

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