Thermo Scientific SOLA II Flare Analyzer Manuals

Manuals and User Guides for Thermo Scientific SOLA II Flare Analyzer. We have 1 Thermo Scientific SOLA II Flare Analyzer manual available for free PDF download: User Manual

Thermo Scientific SOLA II Flare User Manual (164 pages)

Sulfur Online Analyzer

Brand: Thermo Scientific | Category: Measuring Instruments | Size: 4 MB

Table of Contents
9
Safety Information & Guidelines
15
- Safety Considerations
  15
- Safety Summary
  15
- Safety Operating Information
  16
- Electrical Power
  17
Chapter 1: Product Overview

19
- Function
  19
  - Oxidative Pyrolysis System
    21
  - Diagnostics and Communication Options
    21
  - Dynamic Range Switching
    22
  - Validation
    23
  - Calibration
    23
- Principle of Operation
  23
  - PUVF Detector
    24
  - Pyrolyzer
    24
  - Injection Valve
    24
  - Mixing Chamber
    25
  - Dual Measuring Range
    25
  - Dual PMT Power Supplies
    26
- Specifications
  27
- System Requirements
  29
- Site Requirements
  29
- Spare Parts
  30
- Storage
  30
Chapter 2: Installation

31
- Requirements
  31
- Sample Line Installation
  31
- Electrical Connections
  32
- DCS & External Connections
  32
  - Analog Outputs
    33
  - Other Outputs
    33
- I/O Control
  33
- Installation Checklist
  36
Chapter 3: Start-Up & Shutdown

37
- Initial Start-Up
  37
- Startup after Short-Term Shutdown
  39
- Short-Term Shutdown
  39
- Maintenance Shutdown
  40
- Emergency Shutdown
  40
- SOLA II Flare Menus
  41
Chapter 4: Operation

45
- The Interface
  45
- Begin Analyzing
  45
- Suspending an Analysis
  46
- Injection Valve Failure Alarm
  46
Chapter 5: Configuration

49
- Analyzer Setup
  49
- Clock Setup
  51
- Modbus Setup
  52
- Inject Setup
  53
- Alarms Setup
  54
- Calibration
  56
  - Overview
    56
  - Calibration Setup
    59
  - Manually Calibrating a Low Value
    59
  - Manually Calibrating a High Value
    59
  - Adjusting the Reading
    60
  - Calibration Setup Menu Items
    61
- Validation Setup
  65
- Ma Range Setup
  68
Chapter 6: Viewing Alarms

71
Chapter 7: Diagnostics

73
- Input & Output Test
  73
  - Set Outputs
    73
  - View MUX Analogs
    75
  - View 4-20 Ma Inputs
    75
  - View Digital Inputs
    76
- View Parameters
  76
- Com Ports RX TX
  78
- Pulse UV Control
  79
Chapter 8: Maintenance & Troubleshooting

81
- Safety Precautions
  81
- Maintenance Schedule
  81
- Visual Inspection & Cleaning
  81
- Leak Tests
  82
  - Clean Air Leak Test
    82
  - Sample Flow Leak Test
    84
  - Clean Nitrogen Leak Test
    85
- Flow Rate Checks
  86
- The Rotary Valve
  87
- The Mixing Chamber
  87
- Replacing the Pyrolyzer Heater
  88
- The Pyrolyzer Reaction Tube
  96
  - Replacement
    96
  - Decoking
    98
- General Troubleshooting
  98
Chapter 9: Support

101
- Contact Information
  101
- Warranty
  102
  - Items Not Covered under Warranty
    103
Appendix A: Watlow EZ Zone PM6 Series

105
- Controller Description
  105
- Hardware Setup
  105
- Display & Keys
  105
- Software Configuration
  107
  - Pyrolyzer Settings
    107
  - Oven Settings
    114
- The Lockout Menu
  121
Appendix B: Rotary Valve Service

123
- Initial Precautions
  123
- Valve Disassembly
  124
- Cleaning the Valve Body
  126
- Cleaning the Rotor
  127
- Rotor Assembly
  127
- Conditioning Procedure for High Temperature Valves
  129
- Two-Position Air Actuator O-Ring Replacement
  129
  - Disassembly
    129
  - Replacement
    129
  - Assembly
    132
- Valve Alignment
  133
- Rebuild the Assembly
  134
Appendix C: TCP/IP Bridge

137
- Hardware Configuration
  137
- Software Configuration
  137
Appendix D: Sample SOLA II Flare Modbus Register

139
- Modbus Map
  139
Appendix E: the Workstation

141
- Workstation Operation
  143
  - Statistics
    145
  - Total Sulfur & Frequency Plot
    145
  - Analyzer Status
    145
  - Diagnostic Trends
    146
  - Diagnostic Signals
    147
  - SCS Controls
    147
Appendix F: the X-Purge System

149
- Description
  149
- X-Purge Specifications
  151
- Installation
  151
  - AC Power
    152
  - Alarm Signal
    153
- Startup
  153
- Shutdown
  155
  - Power or Purge Loss Shutdown
    155
- Maintenance
  156
- Timer Adjustment
  157
Appendix G: PUVF Optical Bench

159
Appendix H: Toxic & Hazardous Substances Tables

161
Appendix I: Related Technical Bulletins

163

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Thermo Scientific SOLA II Flare Analyzer Manuals

Thermo Scientific SOLA II Flare User Manual (164 pages)

Table of Contents

Chapter 1: Product Overview

Chapter 2: Installation

Chapter 3: Start-Up & Shutdown

Chapter 4: Operation

Chapter 5: Configuration

Chapter 6: Viewing Alarms

Chapter 7: Diagnostics

Chapter 8: Maintenance & Troubleshooting

Chapter 9: Support

Appendix A: Watlow EZ Zone PM6 Series

Appendix B: Rotary Valve Service

Appendix C: TCP/IP Bridge

Appendix D: Sample SOLA II Flare Modbus Register

Appendix E: the Workstation

Appendix F: the X-Purge System

Appendix G: PUVF Optical Bench

Appendix H: Toxic & Hazardous Substances Tables

Appendix I: Related Technical Bulletins

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