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NJ501-4320
Omron NJ501-4320 Manuals
Manuals and User Guides for Omron NJ501-4320. We have
3
Omron NJ501-4320 manuals available for free PDF download: User Manual, Manual
Omron NJ501-4320 User Manual (400 pages)
NJ-series CPU Unit Hardware
Brand:
Omron
| Category:
Control Unit
| Size: 7.58 MB
Table of Contents
Introduction
3
Relevant Manuals
4
Manual Structure
5
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
12
Safety Precautions
14
Precautions for Safe Use
19
Precautions for Correct Use
29
Regulations and Standards
33
Versions
35
Related Manuals
38
Terminology
40
Revision History
45
Introduction to NJ-Series Controllers
47
Section 1 Introduction to NJ-Series Controllers
48
The NJ-Series Controllers
48
Features
48
Introduction to the System Configurations
50
Specifications
53
Overall Operating Procedure for the NJ-Series Controller
57
Overall Procedure
57
Procedure Details
58
System Configuration
63
Section 2 System Configuration
64
Basic System Configuration
64
Ethercat Network Configuration
66
CJ-Series Unit Configuration
67
Connecting to the Sysmac Studio
81
Network Configuration
82
Configuration Units
85
Section 3 Configuration Units
86
CPU Units
86
Models and Specifications
86
Components and Functions
87
SD Memory Cards
94
Models and Specifications
94
Purpose
94
Installing and Removing
96
Power Supply Units
98
Models and Specifications
98
Components and Functions
100
Selecting a Power Supply Unit
101
CJ-Series Basic I/O Units
106
Models and Specifications
106
Part Names and Functions
107
B7A Interface Ports
110
Overview
110
System Configuration
110
Models
110
B7A Communications Specifications
111
Common Specifications
112
B7A Interface Port I/O Types
112
Parts and Names
113
Transmission Error Processing
115
CJ-Series I/O Control Units and I/O Interface Units
116
Models and Specifications
116
Component and Functions
116
Sysmac Studio
117
Model Numbers
117
Connection
118
Installation and Wiring
121
Processing at Power on and Power off
122
Power on Operation
122
Power off Operation
123
Resetting the Controller from the Sysmac Studio
125
Fail-Safe Circuits
126
Order of Powering up the Controller and Controlled System
127
Mounting Units
129
Installation in a Control Panel
129
Connecting Controller Components
134
DIN Track Installation
136
Connecting CJ-Series Expansion Racks
139
Assembled Appearance and Dimensions
141
Wiring
146
Power Supply Wiring
146
Wiring the Built-In Ethercat Port
151
Wiring CJ-Series Basic I/O Units with Terminal Blocks
151
Wiring CJ-Series Basic I/O Units with Connectors
153
Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals
158
Connecting I/O Devices
159
Input Devices
159
Wiring the Built-In Ethercat Port
162
Wiring B7A Interface Units
163
Connection Diagrams
167
Control Panel Installation
169
Temperature
169
Humidity
171
Vibration and Shock
171
Atmosphere
171
Electrical Environment
172
Grounding
176
Troubleshooting
181
Operation after an Error
182
Overview of NJ-Series Status
182
Fatal Errors in the CPU Unit
183
Non-Fatal Error in CPU Unit
184
Troubleshooting
191
Checking to See if the CPU Unit Is Operating
191
Troubleshooting Flowchart for Non-Fatal Errors
192
Error Table
193
Error Descriptions
210
Troubleshooting Errors that Are Not in the CPU Unit
274
Inspection and Maintenance
277
Section 6 Inspection and Maintenance
278
Periodic Maintenance and Inspection
278
Periodic Inspection
278
Unit Replacement Precautions
279
Required Tools
279
Replacing the Battery
280
Battery Replacement
280
Operation Without a Battery
283
Appendices
285
Specifications
286
Specifications of Basic I/O Units
287
A-2-1 Overview of Units
287
Basic I/O Units
289
A-2-3 Precautions on Contact Output Units
336
Connecting Connector-Terminal Block Conversion Units and I/O Relay Terminals
338
Dimensions
373
A-3-1 NJ-Series CPU Units
373
A-3-2 NJ-Series Power Supply Units
374
A-3-3 CJ-Series Basic I/O Units
375
A-3-4 B7A Interface Unit
378
A-3-5 CJ-Series I/O Control Unit and I/O Interface Unit
378
A-3-6 SD Memory Card
378
Load Short-Circuit Protection and Line Disconnection Detection for CJ-Series Basic I/O Units
379
A-4-1 Load Short-Circuit Protection and Line Disconnection Detection for CJ1W-OD202
379
A-4-2 Load Short-Circuit Protection for CJ1W-OD204/OD212/OD232/MD232
382
EMC Directive Measures for Relay Outputs
384
System-Defined Variables Related to Hardware
386
Version Information
387
Relationship between Unit Versions of CPU Units and Sysmac Studio Versions
387
A-7-2 Relationship between Hardware Revisions of CPU Units and Sysmac Studio Versions
389
A-7-3 Functions that Were Added or Changed for each Unit Version
390
A-7-4 Performance Improvements for Unit Version Upgrades
393
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Omron NJ501-4320 User Manual (306 pages)
Machine Automation Controller NJ/NX-series Database Connection CPU Units
Brand:
Omron
| Category:
Controller
| Size: 3.06 MB
Table of Contents
Nx701
2
Introduction
3
Intended Audience
3
Applicable Products
3
Nj501
3
Relevant Manuals
4
Manual Structure
5
Page Structure
5
Special Information
6
Precaution on Terminology
6
Sections in this Manual
7
Table of Contents
8
Contents
9
Terms and Conditions Agreement
13
Warranty, Limitations of Liability
13
Application Considerations
14
Disclaimers
14
Safety Precautions
16
Nj501
16
Precautions for Safe Use
17
Precautions for Correct Use
18
Nj101
18
Regulations and Standards
19
Conformance to EU Directives
19
Conformance to KC Standards
20
Conformance to Shipbuilding Standards
20
Software Licenses and Copyrights
20
Versions
21
Unit Versions
21
Version Types
21
Checking Versions
21
Unit Versions of CPU Units and Sysmac Studio Versions
24
Related Manuals
25
Nj101
25
Terminology
27
Revision History
28
W527-E1
28
1 Introduction to the DB Connection Service
29
Overview and Features
30
Overview
30
Features
31
DB Connection Service Specifications and System
32
DB Connection Service Specifications
32
DB Connection System
35
Operation Flow of the DB Connection Service
37
2 DB Connection Settings
37
Starting Sysmac Studio and Creating a New Project
42
Starting Sysmac Studio
42
Creating a New Project
42
Setting the Built-In Ethernet/Ip Port
44
Controller Setup
44
DB Connection Settings
45
DB Connection Service Settings
45
DB Connection Settings
48
3 Programming the DB Connection Function
53
DB Access Procedure
54
Creating a Structure Data Type
55
Overview
55
Specifications of Structure Data Type for DB Access
55
How to Create a Structure Data Type for DB Access
64
Creating a DB Map Variable
67
DB Map Variables and DB Mapping
67
Registration and Attributes of DB Map Variables
68
Restrictions on DB Map Variables
69
Specifying the Table and Applying the Mapping
70
DB Mapping by Executing a Create DB Map Instruction
70
Clearing the Mapping of DB Map Variables
70
Restrictions on DB Mapping
71
Programming and Transfer
74
Programming the DB Connection Service
74
Displaying DB Connection Instructions on Sysmac Studio
75
DB Connection Instruction Set
76
System-Defined Variables
77
Simulation Debugging of DB Connection Instructions
78
Transferring the DB Connection Settings and User Program
78
Debugging in Design, Startup, and Operation Phases
79
Design Phase
79
Startup Phase
79
Operation Phase
79
4 Basic Operations and Status Check
81
Run Mode of DB Connection Service and Start/Stop Procedures
82
Run Mode of the DB Connection Service
82
How to Start/Stop the DB Connection Service
82
DB Connection Service Is Stopped or Cannot be Started
84
Changing the Run Mode of the DB Connection Service
85
Establishing/Closing a DB Connection
86
Checking the Status of DB Connection Service and each DB Connection
87
Operation Status of the DB Connection Service
87
Checking the Status of the DB Connection Service
88
Connection Status of each DB Connection
91
Checking the Status of each DB Connection
92
5 Other Functions
95
Examples of Using Functions
96
Spool Function
98
Overview
98
Spooling System
98
Applicable Instructions and Spooling Execution Conditions
98
Memory Area Used by the Spool Function
100
Spool Function Settings
102
How to Resend the SQL Statements Stored in the Spool Memory
103
Clearing the SQL Statements from the Spool Memory
104
Relationship with the DB Connection Instructions
106
How to Estimate the Number of SQL Statements that Can be Spooled
108
DB Connection Service Shutdown Function
109
Overview
109
Shutdown System
110
How to Execute the Shutdown Function
110
How to Check the Shutdown of the DB Connection Service
111
How to Prevent Losing SQL Statements at Power Interruption
112
Overview
112
Procedures
112
Timeout Monitoring Functions
116
Login Timeout
117
Query Execution Timeout
117
Communications Timeout
118
Instruction Execution Timeout
118
Keep Alive Monitoring Time
118
Other Functions
120
Backup/Restore Function in the DB Connection Service
120
Operation Authority Verification in the DB Connection Service
122
6 How to Use Operation Logs
123
Operation Logs
125
Execution Log
126
Overview
126
Application Procedure
126
Setting the Execution Log
127
Checking the Execution Log
127
Execution Log File Specifications
127
Debug Log
132
Overview
132
Application Procedure
132
Setting the Debug Log
133
Starting Recording to Debug Log
134
Stopping Recording to Debug Log
135
Checking the Debug Log
136
Debug Log File Specifications
136
SQL Execution Failure Log
140
Overview
140
Application Procedure
140
Setting the SQL Execution Failure Log
140
Checking the SQL Execution Failure Log
141
SQL Execution Failure Log File Specifications
141
SD Memory Card Operations
144
Saving Operation Log Files on SD Memory Card
144
Directory Used for DB Connection Service
144
Operation Log Operations in Replacing the SD Memory Card
145
Guidelines for SD Memory Card Replacement Time
145
Replacement Timing of SD Memory Card
146
Checking the Operation Logs
147
How to Check the Operation Logs
147
Checking the Log on the Operation Log Window in Sysmac Studio
147
Checking the Log with the SD Memory Card
149
Checking the Log by Transfer Using FTP Client Software
149
7 Troubleshooting
151
Overview of Errors
152
How to Check for Errors
153
Errors Related to the DB Connection Service
155
Troubleshooting
157
Error Table
157
Error Descriptions
165
Appendix A DB Connection Instructions and Variables
190
A-1-1 DB Connection Instruction Set
190
DB Connection Instruction Set
190
A-1-2 Variables Used in the DB Connection Instructions
191
Variables Used in the DB Connection Instructions
191
Db_Connect (Establish DB Connection
194
Db_Close (Close DB Connection
197
Db_Createmapping (Create DB Map
199
Db_Insert (Insert DB Record
202
Db_Update (Update DB Record
206
Db_Select (Retrieve DB Record
222
Db_Delete (Delete DB Record
227
Db_Controlservice (Control DB Connection Service
242
Db_Getservicestatus (Get DB Connection Service Status
248
Db_Getconnectionstatus (Get DB Connection Status
253
Db_Controlspool (Resend/Clear Spool Data
259
Db_Putlog (Record Operation Log
266
Db_Shutdown (Shutdown DB Connection Service
272
Appendix B
277
Task Design Procedure
278
Startup Time of DB Connection Service
278
Reference Values for Execution Time of DB Connection Instructions
280
Instructions
280
B-1-3 How to Measure Execution Time of DB Connection Instructions
283
How to Measure Execution Time of DB Connection Instructions
283
Guideline for System Service Execution Time Ratio
284
B-1-5 Checking the System Service Execution Time Ratio
285
Execution Time of DB Connection Instructions
287
Restrictions to Execution Time of DB Connection Instructions
287
B-1-2 Reference Values for Execution Time of DB Connection Instructions
287
Impact of Operation Log Recording on Execution Time of DB Connection Instructions
293
How to Measure DB Response Time
294
Instruction Execution Timeout
295
B-2-4 Ensuring Equipment Performance (Takt Time) by Monitoring Instruction Execution Timeout
295
Specifications
296
General Specifications
296
Performance Specifications
296
Function Specifications
296
B-3 Specifications
296
Version Information
297
Unit Versions and Corresponding DB Connection Service Versions
297
DB Connection Functions that Were Added or Changed for each Unit Version
297
B-4-3 Actual Unit Version of CPU Unit and Unit Version Set in the Sysmac Studio Project
298
Sysmac Studio Project
299
Omron NJ501-4320 Manual (336 pages)
NJ-series NJ Robotics CPU Unit
Brand:
Omron
| Category:
Controller
| Size: 16.16 MB
Table of Contents
Introduction
3
Intended Audience
3
Applicable Products
3
Relevant Manuals
4
Manual Structure
6
Page Structure and Symbols
6
Special Information
7
Precaution on Terminology
8
Sections in this Manual
9
Table of Contents
10
Contents
11
Terms and Conditions Agreement
14
Warranty, Limitations of Liability
14
Application Considerations
15
Disclaimers
15
Safety Precautions
16
Definition of Precautionary Information
16
Symbols
16
Warnings
17
Cautions
19
Precautions for Safe Use
21
Precautions for Correct Use
28
Regulations and Standards
30
Using Product Outside Japan
30
Conformance to EC Directives
30
Conformance to Shipbuilding Standards
31
Using Controllers in Robot Systems
31
Software Licenses and Copyrights
31
Versions
32
Confirming Versions
32
Related Manuals
35
Terminology
37
Revision History
39
Overview of NJ Robotics CPU Unit
41
Section 1 Overview of NJ Robotics CPU Unit
42
Features and System Configuration of Unit
42
Features of NJ Robotics CPU Unit
42
Introduction to the System Configurations
44
Operation Procedure of Unit
47
Specifications of Unit
48
Performance Specifications
48
Function Specifications
48
Robot Control Configuration
50
Features of NJ Robotics CPU Unit
51
Controllable Robot Types
52
Coordinate System
55
Overview of Coordinate Systems
55
Coordinate Systems
64
Robot Functions
65
Kinematics Setting
65
Workspace Check
73
User Coordinate System (UCS)
79
Monitoring
80
Time-Specified Absolute Positioning
80
Conveyor Synchronization
81
Inverse Kinematics
82
Robot Tool
82
Robot Jogging
84
Acceleration/Deceleration
85
Checking Maximum Interpolation Velocity and Maximum Interpolation Acceleration/Deceleration
85
2-3-11 Multi-Execution of Instructions with Buffered Mode
87
2-3-12 Multi-Execution of Instructions with Blending Mode
87
2-3-13 Trajectory Types for Time-Specified Motion
88
Setting Robot Functions
91
Setting Group for Robot
92
Group Setting Procedures
92
Axes Group Settings
93
Axis Settings
94
Robot Kinematics Settings
99
Homing
100
Target Position and Direction Setting Method
101
Position Settings
101
Rotational Axis Control
101
Checking Wiring from the Sysmac Studio
104
Robot Instructions
105
Overview of Robot Instructions
106
List of Robot Instructions
106
Axes Group Instructions Enabled/Disabled
106
Robot Execution and Stop Instructions
107
Unusable Output Variables of Axes Group
108
Details on Robot Instructions
109
Mc_Setkintransform
110
Mc_Definecoordsystem
119
Mc_Definetooltransform
123
Mc_Groupmon
127
Mc_Movetimeabsolute
133
Mc_Synclinearconveyor
142
Mc_Syncout
163
Mc_Inversekin
172
Mc_Robotjog
177
Mc_Groupsyncmoveabsolute
186
Multi-Execution of Motion Control Instructions
188
Multi-Execution in Aborting Mode
188
Multi-Execution in Buffered Mode
189
Multi-Execution in Blending Mode
190
State Transitions of Robot Instructions
195
Sample Programming
196
Vision & Robot Integrated Simulation
199
Section 5 Vision & Robot Integrated Simulation
200
Overview of Simulation
200
Models that Support Simulation
201
Simulation Procedures
203
Troubleshooting
205
Section 6 Troubleshooting
206
Error Table
206
Error Description
226
Interpreting Error Description
226
Error Descriptions
227
Appendices
309
Sysmac Studio Robot Additional Option
310
A-1-1 Enabling the Sysmac Studio Robot Additional Option
310
Enabling the Sysmac Studio Robot Additional Option
310
A-1-2 Disabling the Sysmac Studio Robot Additional Option
312
A-1-3 3D Equipment Model Creation Wizard
314
A-1-4 3D Machine Models
316
A-1-5 Calculation of Calibration Parameters
327
A-1-6 Display of Images in 3D Motion Monitoring
328
A-2 Sysmac Studio Robot Options
329
Enabling Sysmac Studio Robot Options
329
A-2-2 Disabling Sysmac Studio Robot Options
331
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