Mitsubishi Electric MELSEC-Q QD75M Manuals

Manuals and User Guides for Mitsubishi Electric MELSEC-Q QD75M. We have 1 Mitsubishi Electric MELSEC-Q QD75M manual available for free PDF download: User Manual

Mitsubishi Electric MELSEC-Q QD75M User Manual

Mitsubishi Electric MELSEC-Q QD75M User Manual (858 pages)

Positioning Module  
Brand: Mitsubishi Electric | Category: Valve Positioners | Size: 8.62 MB
Table of contents
Safety Instructions2................................................................................................................................................................
Revisions5................................................................................................................................................................
Table Of Contents6................................................................................................................................................................
About Manuals14................................................................................................................................................................
Using This Manual14................................................................................................................................................................
Conformation To The Emc Directive14................................................................................................................................................................
Generic Terms And Abbreviations15................................................................................................................................................................
Component List15................................................................................................................................................................
Section 1 Product Specifications And Handling16................................................................................................................................................................
Product Outline 1- 1 To19................................................................................................................................................................
Positioning Control19................................................................................................................................................................
Features Of Qd7519................................................................................................................................................................
Purpose And Applications Of Positioning Control22................................................................................................................................................................
Mechanism Of Positioning Control24................................................................................................................................................................
Overview Of Positioning Control Functions25................................................................................................................................................................
Outline Design Of Positioning System35................................................................................................................................................................
Communicating Signals Between Qd75 And Each Module36................................................................................................................................................................
Flow Of System Operation39................................................................................................................................................................
Flow Of All Processes39................................................................................................................................................................
Outline Of Starting41................................................................................................................................................................
Outline Of Stopping43................................................................................................................................................................
Outline For Restarting44................................................................................................................................................................
General Image Of System47................................................................................................................................................................
Applicable System51................................................................................................................................................................
How To Check The Function Version And Serial No53................................................................................................................................................................
Performance Specifications55................................................................................................................................................................
List Of Functions57................................................................................................................................................................
Qd75 Control Functions57................................................................................................................................................................
Qd75 Main Functions59................................................................................................................................................................
Qd75 Sub Functions And Common Functions61................................................................................................................................................................
Combination Of Qd75 Main Functions And Sub Functions65................................................................................................................................................................
Specifications Of Input/output Signals With Plc Cpu67................................................................................................................................................................
List Of Input/output Signals With Plc Cpu67................................................................................................................................................................
Details Of Input Signals (qd75 Plc Cpu)68................................................................................................................................................................
Specifications Of Interfaces With External Devices71................................................................................................................................................................
Electrical Specifications Of Input Signals71................................................................................................................................................................
Signal Layout For External Device Connection Connector72................................................................................................................................................................
List Of Input Signal Details73................................................................................................................................................................
Interface Internal Circuit74................................................................................................................................................................
External Circuit Design75................................................................................................................................................................
Outline Of Installation, Wiring And Maintenance77................................................................................................................................................................
Installation, Wiring And Maintenance Procedures77................................................................................................................................................................
Names Of Each Part78................................................................................................................................................................
Handling Precautions80................................................................................................................................................................
Installation82................................................................................................................................................................
Precautions For Installation83................................................................................................................................................................
Wiring84................................................................................................................................................................
Precautions For Wiring85................................................................................................................................................................
Confirming The Installation And Wiring89................................................................................................................................................................
Items To Confirm When Installation And Wiring Are Completed89................................................................................................................................................................
Maintenance90................................................................................................................................................................
Precautions For Maintenance90................................................................................................................................................................
Disposal Instructions90................................................................................................................................................................
Types Of Data93................................................................................................................................................................
Parameters And Data Required For Control93................................................................................................................................................................
Setting Items For Positioning Parameters96................................................................................................................................................................
Setting Items For Opr Parameters98................................................................................................................................................................
Setting Items For Servo Parameters99................................................................................................................................................................
Setting Items For Positioning Data101................................................................................................................................................................
Setting Items For Block Start Data103................................................................................................................................................................
Setting Items For Condition Data104................................................................................................................................................................
Types And Roles Of Monitor Data105................................................................................................................................................................
Types And Roles Of Control Data109................................................................................................................................................................
List Of Parameters113................................................................................................................................................................
Basic Parameters 1113................................................................................................................................................................
Basic Parameters 2117................................................................................................................................................................
Detailed Parameters 1119................................................................................................................................................................
Detailed Parameters 2127................................................................................................................................................................
Opr Basic Parameters139................................................................................................................................................................
Opr Detailed Parameters145................................................................................................................................................................
Servo Basic Parameters149................................................................................................................................................................
Servo Adjustment Parameters155................................................................................................................................................................
Servo Expansion Parameters165................................................................................................................................................................
Servo Expansion Parameters 2169................................................................................................................................................................
List Of Positioning Data173................................................................................................................................................................
List Of Block Start Data189................................................................................................................................................................
List Of Condition Data195................................................................................................................................................................
List Of Monitor Data201................................................................................................................................................................
System Monitor Data201................................................................................................................................................................
Axis Monitor Data211................................................................................................................................................................
List Of Control Data229................................................................................................................................................................
System Control Data229................................................................................................................................................................
Axis Control Data231................................................................................................................................................................
Precautions For Creating Program255................................................................................................................................................................
List Of Devices Used258................................................................................................................................................................
Creating A Program268................................................................................................................................................................
General Configuration Of Program268................................................................................................................................................................
Positioning Control Operation Program269................................................................................................................................................................
Positioning Program Examples273................................................................................................................................................................
Program Details306................................................................................................................................................................
Initialization Program306................................................................................................................................................................
Start Details Setting Program307................................................................................................................................................................
Start Program309................................................................................................................................................................
Continuous Operation Interrupt Program318................................................................................................................................................................
Restart Program320................................................................................................................................................................
Stop Program323................................................................................................................................................................
Configuration And Roles Of Qd75 Memory327................................................................................................................................................................
Buffer Memory Area Configuration330................................................................................................................................................................
Data Transmission Process333................................................................................................................................................................
Outline Of Opr Control349................................................................................................................................................................
Two Types Of Opr Control349................................................................................................................................................................
Machine Opr351................................................................................................................................................................
Outline Of The Machine Opr Operation351................................................................................................................................................................
Machine Opr Method352................................................................................................................................................................
Opr Method (1): Near-point Dog Method353................................................................................................................................................................
Opr Method (2): Count Method 1)355................................................................................................................................................................
Opr Method (3): Count Method 2)357................................................................................................................................................................
Opr Method (4): Data Set Method359................................................................................................................................................................
Fast Opr360................................................................................................................................................................
Outline Of The Fast Opr Operation360................................................................................................................................................................
Outline Of Major Positioning Controls363................................................................................................................................................................
Data Required For Major Positioning Control365................................................................................................................................................................
Operation Patterns Of Major Positioning Controls366................................................................................................................................................................
Designating The Positioning Address376................................................................................................................................................................
Confirming The Current Value377................................................................................................................................................................
Control Unit "degree" Handling379................................................................................................................................................................
Interpolation Control386................................................................................................................................................................
Setting The Positioning Data386................................................................................................................................................................
Relation Between Each Control And Positioning Data386................................................................................................................................................................
1-axis Linear Control388................................................................................................................................................................
2-axis Linear Interpolation Control390................................................................................................................................................................
3-axis Linear Interpolation Control394................................................................................................................................................................
4-axis Linear Interpolation Control400................................................................................................................................................................
1-axis Fixed-feed Control405................................................................................................................................................................
2-axis Fixed-feed Control (interpolation)407................................................................................................................................................................
3-axis Fixed-feed Control (interpolation)409................................................................................................................................................................
4-axis Fixed-feed Control (interpolation)413................................................................................................................................................................
2-axis Circular Interpolation Control With Sub Point Designation415................................................................................................................................................................
2-axis Circular Interpolation Control With Center Point Designation421................................................................................................................................................................
1-axis Speed Control429................................................................................................................................................................
2-axis Speed Control432................................................................................................................................................................
3-axis Speed Control435................................................................................................................................................................
4-axis Speed Control439................................................................................................................................................................
Speed-position Switching Control (inc Mode)444................................................................................................................................................................
Speed-position Switching Control (abs Mode)452................................................................................................................................................................
Position-speed Switching Control460................................................................................................................................................................
Current Value Changing467................................................................................................................................................................
Nop Instruction472................................................................................................................................................................
Jump Instruction473................................................................................................................................................................
Loop475................................................................................................................................................................
Lend476................................................................................................................................................................
Outline Of High-level Positioning Control479................................................................................................................................................................
Data Required For High-level Positioning Control480................................................................................................................................................................
Block Start Data" And "condition Data" Configuration481................................................................................................................................................................
High-level Positioning Control Execution Procedure483................................................................................................................................................................
Setting The Block Start Data484................................................................................................................................................................
Relation Between Various Controls And Block Start Data484................................................................................................................................................................
Block Start (normal Start)485................................................................................................................................................................
Condition Start487................................................................................................................................................................
Wait Start488................................................................................................................................................................
Simultaneous Start489................................................................................................................................................................
Repeated Start (for Loop)490................................................................................................................................................................
Repeated Start (for Condition)491................................................................................................................................................................
Restrictions When Using The Next Start492................................................................................................................................................................
Setting The Condition Data493................................................................................................................................................................
Relation Between Various Controls And The Condition Data493................................................................................................................................................................
Condition Data Setting Examples496................................................................................................................................................................
Multiple Axes Simultaneous Start Control497................................................................................................................................................................
Start Program For High-level Positioning Control500................................................................................................................................................................
Starting High-level Positioning Control500................................................................................................................................................................
Example Of A Start Program For High-level Positioning Control501................................................................................................................................................................
Outline Of Manual Control505................................................................................................................................................................
Three Manual Control Methods505................................................................................................................................................................
Jog Operation507................................................................................................................................................................
Outline Of Jog Operation507................................................................................................................................................................
Jog Operation Execution Procedure510................................................................................................................................................................
Setting The Required Parameters For Jog Operation511................................................................................................................................................................
Creating Start Programs For Jog Operation513................................................................................................................................................................
Jog Operation Example516................................................................................................................................................................
Inching Operation520................................................................................................................................................................
Outline Of Inching Operation520................................................................................................................................................................
Inching Operation Execution Procedure523................................................................................................................................................................
Setting The Required Parameters For Inching Operation524................................................................................................................................................................
Creating A Program To Enable/disable The Inching Operation525................................................................................................................................................................
Inching Operation Example528................................................................................................................................................................
Manual Pulse Generator Operation530................................................................................................................................................................
Outline Of Manual Pulse Generator Operation530................................................................................................................................................................
Manual Pulse Generator Operation Execution Procedure534................................................................................................................................................................
Setting The Required Parameters For Manual Pulse Generator Operation535................................................................................................................................................................
Creating A Program To Enable/disable The Manual Pulse Generator Operation536................................................................................................................................................................
Outline Of Sub Functions541................................................................................................................................................................
Sub Functions Specifically For Machine Opr543................................................................................................................................................................
Opr Retry Function543................................................................................................................................................................
Op Shift Function547................................................................................................................................................................
Functions For Compensating The Control550................................................................................................................................................................
Backlash Compensation Function550................................................................................................................................................................
Electronic Gear Function552................................................................................................................................................................
Near Pass Function559................................................................................................................................................................
Functions To Limit The Control562................................................................................................................................................................
Speed Limit Function562................................................................................................................................................................
Torque Limit Function564................................................................................................................................................................
Software Stroke Limit Function568................................................................................................................................................................
Hardware Stroke Limit Function574................................................................................................................................................................
Functions To Change The Control Details576................................................................................................................................................................
Speed Change Function576................................................................................................................................................................
Override Function583................................................................................................................................................................
Acceleration/deceleration Time Change Function586................................................................................................................................................................
Torque Change Function590................................................................................................................................................................
Absolute Position System593................................................................................................................................................................
Other Functions595................................................................................................................................................................
Step Function595................................................................................................................................................................
Skip Function600................................................................................................................................................................
M Code Output Function603................................................................................................................................................................
Teaching Function607................................................................................................................................................................
Target Position Change Function613................................................................................................................................................................
Command In-position Function617................................................................................................................................................................
Acceleration/deceleration Processing Function620................................................................................................................................................................
Pre-reading Start Function623................................................................................................................................................................
Deceleration Start Flag Function628................................................................................................................................................................
Stop Command Processing For Deceleration Stop Function632................................................................................................................................................................
Servo On/off635................................................................................................................................................................
Follow Up Function636................................................................................................................................................................
Precautions For Mr-j2m-b Connection637................................................................................................................................................................
Outline Of Common Functions639................................................................................................................................................................
Parameter Initialization Function640................................................................................................................................................................
Execution Data Backup Function642................................................................................................................................................................
External I/o Signal Logic Switching Function644................................................................................................................................................................
External I/o Signal Monitor Function645................................................................................................................................................................
List Of Dedicated Instructions647................................................................................................................................................................
Interlock During Dedicated Instruction Is Executed647................................................................................................................................................................
Pstrt1, Pstrt2, Pstrt3, Pstrt4648................................................................................................................................................................
Teach1, Teach2, Teach3, Teach4652................................................................................................................................................................
Pfwrt656................................................................................................................................................................
Pinit660................................................................................................................................................................
Error And Warning Details665................................................................................................................................................................
List Of Errors669................................................................................................................................................................
Qd75 Detection Error669................................................................................................................................................................
Mr-h-bn Detection Error697................................................................................................................................................................
Mr-j2-b Detection Error709................................................................................................................................................................
Mr-j2s-b Detection Error719................................................................................................................................................................
Mr-j2-jr Detection Error729................................................................................................................................................................
Mr-j2m-b Detection Error739................................................................................................................................................................
List Of Warnings753................................................................................................................................................................
Qd75 Detection Warning753................................................................................................................................................................
Mr-h-bn Detection Warning759................................................................................................................................................................
Mr-j2-b Detection Warning761................................................................................................................................................................
Mr-j2s-b Detection Warning763................................................................................................................................................................
Mr-j2-jr Detection Warning765................................................................................................................................................................
Mr-j2m-b Detection Warning767................................................................................................................................................................
Led Display Functions769................................................................................................................................................................
Appendix 1 Functions770................................................................................................................................................................
Appendix 1.1 Multiple Cpu Correspond Function770................................................................................................................................................................
Appendix 1.2 The Combination Of Software Package For Qd75 And Qcpu770................................................................................................................................................................
Appendix 2 Positioning Data (no.1 To 600) List Of Buffer Memory Addresses773................................................................................................................................................................
Appendix 3 Connection With Servo Amplifiers797................................................................................................................................................................
Appendix 3.1 Connection Of Sscnet Cables797................................................................................................................................................................
Appendix 3.2 Wiring Of Sscnet Cables799................................................................................................................................................................
Appendix 4 Connection With External Device Connector803................................................................................................................................................................
Appendix 4.1 Connector803................................................................................................................................................................
Appendix4.2 Wiring Of Manual Pulse Generator Cable805................................................................................................................................................................
Appendix 5 Comparisons With Conventional Positioning Modules806................................................................................................................................................................
Appendix 5.1 Comparisons With Qd75p Model806................................................................................................................................................................
Appendix 5.2 Comparisons With A1sd75m1/a1sd75m2/ A1sd75m3 Models807................................................................................................................................................................
Appendix 6 Positioning Control Troubleshooting826................................................................................................................................................................
Appendix 7 List Of Buffer Memory Addresses832................................................................................................................................................................
Appendix 8 External Dimension Drawing844................................................................................................................................................................
Index846................................................................................................................................................................

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