KTM 525 XC High-performance ATV Manuals

Manuals and User Guides for KTM 525 XC High-performance ATV. We have 4 KTM 525 XC High-performance ATV manuals available for free PDF download: Owner's Manual

KTM 525 XC Owner's Manual (207 pages)

2012

Brand: KTM | Category: Offroad Vehicle | Size: 4 MB

Table of Contents
5
Means of Representation
9
Important Information
10
View of Vehicle
14
- View of the Vehicle from the Left Front (Example)
  14
- View of the Vehicle from the Right Rear (Example)
  16
Serial Numbers
18
- Chassis Number
  18
- Type Label
  18
- Key Number
  19
- Engine Number
  19
- Setting Number, Front Shock Absorber
  20
- Setting Number, Rear Shock Absorber
  20
Controls
21
- Clutch Lever
  21
- Reverse Gear Release Lever
  21
- Hand Brake Lever, Parking Brake
  22
- Throttle Lever
  23
- Light Switch
  23
- ENG. STOP Switch
  24
- Electric Starter Button
  24
- Ignition Lock
  25
- Indicator Lamp Overview
  25
- Emergency off Switch with Rip Cord
  26
- Opening Filler Cap
  26
- Closing Filler Cap
  27
- Fuel Tap
  28
- Choke
  29
- Hot Start Button
  29
- Shift Lever
  30
- Foot Brake Lever
  31
Preparing for Use
32
- Checks and Maintenance Measures When Preparing for Use
  32
- Running in the Engine
  33
Riding Instructions
34
- Checks and Maintenance Measures When Preparing for Use
  34
- Starting
  35
- Starting off
  37
- Shifting
  37
- Shifting to Reverse Gear
  38
- Disengaging Reverse Gear
  38
- Braking
  39
- Riding
  40
- Riding in Bends
  41
- Riding Downhill
  42
- Riding Uphill
  43
- Riding Perpendicular to the Slope
  44
- Turning on Slopes
  44
- Riding through Water
  46
- Switching off the Engine
  46
- Stopping, Parking
  47
- Refueling
  48
Service Schedule
50
- Maintenance Work (as an Additional Order)
  52
Tuning the Chassis
54
Maintenance Work on the Chassis
71
- Raising the Vehicle with the Lifting Gear
  71
- Removing the Vehicle from the Lifting Gear
  71
- Removing the Front Shock Absorber
  71
- Installing the Front Shock Absorber
  73
- Removing the Rear Shock Absorber
  74
- Installing the Rear Shock Absorber
  75
- Removing the Front Trim
  75
- Installing the Front Trim
  77
- Removing the Radiator Spoiler
  77
- Installing the Radiator Spoiler
  78
- Removing the Front Cover
  80
- Installing the Front Cover
  80
- Removing the Rear Fender
  81
- Installing the Rear Fender
  82
- Removing the Seat
  84
- Mounting the Seat
  84
- Removing the Air Filter
  85
- Installing the Air Filter
  87
- Cleaning the Air Filter and Air Filter Box
  88
- Checking the Toe
  89
- Adjusting the Toe
  91
- Checking/Adjusting the Camber
  93
- Fork Offset
  95
- Adjusting the Fork Offset
  96
- Toe Width of Rear Axle
  96
- Adjusting the Toe Width of Rear Axle
  97
- Checking Chain Dirt
  99
- Cleaning the Chain
  99
- Checking the Chain Tension
  100
- Adjusting Chain Tension
  101
- Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
  103
- Checking the Frame
  108
- Checking the Swingarm
  108
- Greasing the Rear Wheel Eccentric Element
  109
- Checking the Rubber Grip
  109
- Additionally Securing the Rubber Grip
  110
- Adjusting Basic Position of Clutch Lever
  110
- Checking Fluid Level of Hydraulic Clutch
  111
- Removing the Engine Guard
  111
- Installing the Engine Guard
  112
Brakes
113
- Checking Brake Discs
  113
- Checking the Free Travel of the Hand Brake Lever
  114
- Adjusting Basic Position of Hand Brake Lever
  114
- Checking Front Brake Fluid Level
  115
- Topping up the Front Brake Fluid
  116
- Checking the Front Brake Linings
  118
- Removing Front Brake Linings
  119
- Mounting Front Brake Linings
  120
- Changing the Front Brake Linings
  121
- Checking Free Travel of Foot Brake Lever
  123
- Adjusting Basic Position of Foot Brake Lever
  124
- Checking Rear Brake Fluid Level
  125
- Topping up Brake Fluid of Rear Brake
  126
- Checking Rear Brake Linings
  128
- Removing Rear Brake Linings
  129
- Installing the Rear Brake Linings
  130
- Changing Rear Brake Linings
  132
Wheels, Tires
134
- Removing Wheel/Wheels
  134
- Mounting Wheel/Wheels
  134
- Checking the Tire Condition
  135
- Checking the Tire Air Pressure
  136
Electrical System
138
- Removing the Battery
  138
- Installing the Battery
  139
- Recharging the Battery
  139
- Changing the Main Fuse
  141
- Changing the Fuses of Individual Power Consumers
  142
- Checking the Headlight Setting
  144
- Adjusting the Headlight Range of the Headlight
  145
Cooling System
146
- Radiator Fan
  146
- Checking the Antifreeze and Coolant Level
  147
- Checking the Coolant Level
  148
- Draining Coolant
  149
- Filling Coolant / Bleeding Cooling System
  151
Tuning the Engine
154
Maintenance Work on the Engine
162
- Checking the Engine Oil Level
  162
- Changing Engine Oil and Oil Filter, Cleaning Oil Screens
  163
- Draining Engine Oil, Cleaning Oil Screens
  163
- Removing the Oil Filter
  166
- Installing the Oil Filter
  168
- Filling up with Engine Oil
  168
- Adding Engine Oil
  169
Cleaning, Care
171
- Cleaning the Vehicle
  171
Storage
174
- Preparing the Vehicle for Use after Storage
  175
Troubleshooting
176
Technical Data - Engine
180
- Capacity - Engine Oil
  181
- Engine Specifications
  181
- Capacity - Coolant
  181
Technical Data - Engine Tightening Torques
182
Technical Data - Carburetor
185
Technical Data - Chassis
186
- Lighting Equipment
  188
- Tires
  188
- Capacity - Fuel
  189
Technical Data - Front Shock Absorber
190
Technical Data - Rear Shock Absorber
191
Technical Data - Tightening Torques for Chassis
192
Substances
194
Auxiliary Substances
198
Standards
201
Index
202

KTM 525 XC Owner's Manual (208 pages)

Brand: KTM | Category: Offroad Vehicle | Size: 3 MB

Table of Contents
5
Means of Representation
9
Important Notes
10
- Overview of Labels
  14
View of Vehicle
24
- View of the Vehicle from the Left Front (Symbol Display)
  24
- View of the Vehicle from the Right Rear (Symbol Display)
  26
Location of Serial Numbers
28
- Chassis Number
  28
- Type Label
  28
- Key Number
  29
- Engine Number
  29
- Setting Number, Front Shock Absorber
  30
- Setting Number, Rear Shock Absorber
  30
Operating Elements
31
- Clutch Lever
  31
- Reverse Gear Release Lever
  31
- Handbrake Lever, Parking Brake
  32
- Throttle Lever
  33
- Light Switch
  33
- Light Switch
  34
- ENG. STOP Switch
  34
- ENG. STOP Switch
  35
- Electric Starter Button
  35
- Electric Starter Button
  36
- Ignition Switch
  36
- Indicator Lamp Overview
  37
- Emergency off Switch with Rip Cord
  37
- Opening Filler Cap
  38
- Closing Filler Cap
  38
- Fuel Tap
  39
- Choke
  40
- Hot Start Button
  40
- Shift Lever
  41
- Foot Brake Pedal
  42
Tips on Putting into Operation
43
- Advice on First Use
  43
- Running in the Engine
  46
Riding Instructions
47
- Checks before Putting into Operation
  47
- Starting
  48
- Starting up
  50
- Shifting
  50
- Shifting to Reverse Gear
  51
- Disengaging Reverse Gear
  51
- Braking
  52
- Riding
  53
- Riding in Bends
  54
- Riding Downhill
  55
- Riding Uphill
  56
- Riding Perpendicular to the Slope
  57
- Turning on Slopes
  57
- Riding through Water
  59
- Switching off the Engine
  59
- Stopping, Parking
  60
- Refueling
  62
Service Schedule
63
Maintenance on Chassis and Engine
68
Checking the Play in the Bowden Cable Using the Reverse
98
Gear Release Lever
98
Adjusting the Play in the Bowden Cable Using the Reverse Gear Release Lever
98
Checking Chain Dirt
99
Cleaning the Chain
99
Checking the Chain Tension
100
Checking Rear Sprocket / Engine Sprocket for Wear
101
Checking Chain Wear
101
Adjusting Chain Tension
103
Greasing the Rear Wheel Eccentric Element
105
Checking Brake Discs
105
Checking the Free Play of the Hand Brake Lever
106
Adjusting Basic Position of Handbrake Lever
107
Checking Front Brake Fluid Level
108
Topping up the Front Brake Fluid
108
Checking the Front Brake Linings
110
Removing Front Brake Linings
111
Mounting Front Brake Linings
112
Changing the Front Brake Linings
113
Checking Free Play of Foot Brake Lever
115
Adjusting Basic Position of Footbrake Lever
116
Checking Rear Brake Fluid Level
117
Topping up Brake Fluid of Front Brake
118
Checking Rear Brake Linings
120
Removing Rear Brake Linings
121
Mounting the Rear Brake Linings
122
Changing Rear Brake Linings
124
Removing Wheel/Wheels
125
Mounting Wheel/Wheels
126
Tire Condition Checking
127
Checking Tire Air Pressure
128
Removing the Battery
128
Installing the Battery
129
Recharging the Battery
130
Changing Main Fuse
132
Changing the Fuses of Individual Power-Consuming Components
133
Ignition Curve Plug Connection
135
Changing Ignition Curve
135
Removing the Seat
136
Mounting the Seat
136
Removing the Radiator Spoiler
137
Installing the Radiator Spoiler
138
Removing the Front Cover
139
Installing the Front Cover
140
Removing the Front Trim
140
Installing the Front Trim
142
Removing the Rear Fender
142
Installing the Rear Fender
144
Removing the Engine Guard
146
Installing the Engine Guard
146
Removing the Air Filter
147
Installing the Air Filter
149
Cleaning Air Filter
149
Adjusting Basic Position of Clutch Lever
150
Checking Fluid Level of Hydraulic Clutch
151
Cooling System
152
- Radiator Fan
  152
- Checking Antifreeze and Coolant Level
  153
- Checking the Coolant Level
  154
- Draining Coolant
  155
- Filling Coolant / Bleeding Cooling System
  158
- Carburetor - Idle
  160
- Carburetor - Adjusting Idle
  161
- Emptying the Carburetor Float Chamber
  163
- Checking Engine Oil Level
  164
- Changing Engine Oil and Oil Filter, Cleaning Oil Screens
  165
- Draining Engine Oil, Cleaning Oil Screens
  165
- Removing the Oil Filter
  168
- Mounting the Oil Filter
  170
- Filling up with Engine Oil
  170
- Topping up Engine Oil
  171
Troubleshooting
173
Cleaning
179
- Cleaning the Vehicle
  179
Storage
181
- Putting the Vehicle into Operation after Storage
  182
Technical Data - Engine
183
- Capacity - Engine Oil
  184
- Capacity - Coolant
  184
Technical Data - Engine Tightening Torques
185
Technical Data - Carburetor
188
Technical Data - Chassis
189
- Lighting Equipment
  191
- Tires
  191
- Capacity - Fuel
  191
Technical Data - Front Shock Absorber
192
Technical Data - Rear Shock Absorber
193
Technical Data - Chassis Tightening Torques
194
Substances
196
Auxiliary Substances
199
Standards
202
Index
203

KTM 525 XC Owner's Manual (68 pages)

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Brand: KTM | Category: Motorcycle | Size: 5 MB

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Brand: KTM | Category: Motorcycle | Size: 5 MB

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