JLG 2505H Telehandler Equipment Manuals

Manuals and User Guides for JLG 2505H Telehandler Equipment. We have 1 JLG 2505H Telehandler Equipment manual available for free PDF download: Operation Manual

JLG 2505H Operation Manual

JLG 2505H Operation Manual (160 pages)

Brand: JLG | Category: Lifting Systems | Size: 12 MB

Table of Contents

Read this First

4
- Operator Qualifications
  4
- Modifications
  4
- Other Publications Available
  6
- Machine Configuration
  6
- Table of Contents
  7
Table of Contents

13
Section 1 - General Safety Practices

13
- Hazard Classification System
  13
  - Safety Alert System and Safety Signal Words
    13
- General Precautions
  13
- Operation Safety
  14
  - Electrical Hazards
    14
  - Tip over Hazard
    16
  - Travel Hazard
    19
  - Load Falling Hazard
    20
  - Lifting Personnel
    21
  - Driving Hazards on Slopes
    22
  - Pinch Points and Crush Hazards
    23
  - Fall Hazard
    25
  - Chemical Hazards
    26
- Clearsky (if Equipped)
  27
  - Federal Communications Commission (FCC) Information for Users
    27
Section 2 - Pre-Operation and Inspection

29
- Pre-Operation Check and Inspection
  29
- Safety Decals
  32
  - ANSI (G5-18A, if Equipped)
    32
  - ISO (2505H) (G5-18A, if Equipped)
    35
- Walk-Around Inspection
  38
- Warm-Up and Operational Checks
  40
  - Warm-Up Check
    40
  - Operational Check
    40
- Operator Cab
  41
- Windows
  42
  - Cab Door Window (if Equipped)
    42
  - Rear Window
    43
Table of Contents

45
Section 3 - Controls and Indicators

45
- General
  45
- Controls
  46
  - Park Brake
    48
  - Parking Procedure
    49
  - Ignition
    50
  - Transmission Control Lever
    51
  - Load Stability Indicator - LSI (2505H)
    52
  - LSI Override Switch (2505H)
    54
  - Steering Column Adjuster (if Equipped)
    55
  - Instrument Panel
    56
  - Joystick
    58
  - Right Hand Console
    60
  - Accessory Control Lever (if Equipped)
    62
  - Reversing Fan (if Equipped)
    63
- Steer Modes
  64
  - Steer Mode Change
    64
- Operator Seat
  65
  - Operator Presence (CE & AUS)
    65
  - Adjustments
    66
  - Seat Belt
    67
- Boom Angle and Extension Indicators
  68
- Reverse Sensing System
  69
Section 4 - Operation

71
- Engine
  71
  - Starting the Engine
    71
  - Cold Weather Starting
    72
  - Battery Boosted Starting
    73
  - Normal Engine Operation
    74
  - Shut-Down Procedure
    74
- Operating with a Non-Suspended Load
  75
  - Lift Load Safely
    75
  - Before Picking up a Load
    75
  - Transporting a Load
    76
  - Leveling Procedure
    76
  - Placing a Load
    77
  - Disengaging a Load
    77
- Operating with a Suspended Load (ANSI & CE)
  78
  - Lift Load Safely
    78
  - Picking up a Suspended Load
    78
  - Transporting a Suspended Load
    79
  - Leveling Procedure
    79
  - Placing a Suspended Load
    80
  - Disengaging a Suspended Load
    80
- Road Operation (2505H)
  81
- Loading and Securing for Transport
  82
  - Tiedown
    82
  - Lifting
    83
Section 5 - Attachments and Hitches

85
- Approved Attachments
  85
- Unapproved Attachments
  85
- JLG Supplied Attachments
  86
- Telehandler/Attachment/Fork Capacity
  88
- Use of the Capacity Chart
  89
  - Capacity Indicator Locations
    89
  - Sample Capacity Chart (ANSI & CE)
    90
  - Sample Capacity Chart (AUS)
    91
  - Example
    92
- Attachment Installation
  93
  - Standard Quick Attach
    93
  - Universal Quick Attach (UQC)
    96
- Hydraulic Operated Attachment
  98
- Adjusting/Moving Forks
  99
- Attachment Operation
  100
  - Carriage with Forks
    102
  - Fork Mounted Hook (ANSI & CE)
    103
  - Side Tilt Carriage
    104
  - Side Shift Carriage
    106
  - Bucket
    108
  - Grapple Bucket
    110
  - Coupler Mounted Hook
    112
- 5.10 Hitches
  113
  - Retrieval Hitch
    113
  - Adjustable Auto Hitch
    114
  - Pin Hitch - CUNA C
    115
  - EEC Manual Pin Hitch
    116
Table of Contents

117
Section 6 - Emergency Procedures

117
- Towing a Disabled Product
  117
  - Moving Short Distances
    117
  - Moving Longer Distances
    117
- Emergency Lowering of Boom
  118
- Emergency Exit from Enclosed Cab
  119
  - Inside Cab
    119
  - Outside Cab (if Equipped)
    119
Section 7 - Lubrication and Maintenance

121
- Introduction
  121
  - Clothing and Safety Gear
    121
- General Maintenance Instructions
  122
- Service and Maintenance Schedule
  123
- Lubrication Schedules
  126
  - 250 Hour Lubrication Schedule
    126
- Operator Maintenance Instructions
  128
  - Fuel System
    128
  - Engine Oil
    130
  - Hydraulic Oil
    131
  - Tires
    132
  - Air Intake System
    134
  - Engine Cooling System
    136
  - Battery
    137
  - Brake System
    138
  - Windshield Washer System (if Equipped)
    139
Section 8 - Additional Checks

141
- General
  141
- Load Stability Indicator System (2505H)
  141
- Reverse Sensing System (if Equipped)
  142
Section 9 - Specifications

143
- Product Specifications
  143
  - Fluids
    143
  - Capacities
    146
  - Tires
    147
  - Performance
    148
  - Dimensions
    149
  - Declaration of Vibration (CE)
    150
  - Noise Emission Level (CE)
    150
  - Machine Towing Capacity
    150
Index

151
Inspection, Maintenance and Repair Log

155

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