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HyPrecision Predictive P-60S
Hypertherm HyPrecision Predictive P-60S Manuals
Manuals and User Guides for Hypertherm HyPrecision Predictive P-60S. We have
1
Hypertherm HyPrecision Predictive P-60S manual available for free PDF download: Operator's Manual
Hypertherm HyPrecision Predictive P-60S Operator's Manual (231 pages)
Waterjet Pumps
Brand:
Hypertherm
| Category:
Water Pump
| Size: 24 MB
Table of Contents
Table of Contents
5
Pump Information
11
Warranty
13
Waterjet Product Warranty
13
Disclaimer
14
Product Stewardship
15
National and Local Safety Regulations
15
Certification Test Marks
15
Declaration of Conformity
16
Differences in National Standards
17
Higher-Level Systems
17
Environmental Stewardship
19
Hypertherm Products: Waste and Recycling
19
Chemical Handling and Usage
19
Particle Emission and Waste Water Quality
19
Safety
21
User Qualification and Training
22
Emergency Medical Information and Treatment
22
Symbols and Marks
23
Information and Symbols
23
Symbols and Marks Found on the Equipment
24
Measurements
26
1 Terminology
27
2 Product Description
35
Flow of Water and Hydraulic Fluid
36
Cooling Loop
37
Pump Exterior
39
Pump Interior
46
3 Optional Equipment
51
4 Operation
53
Safety
54
Do a Preoperation Inspection
56
Turn on the Utilities
56
Use the Controls
57
Operation Panel
57
Operator Interface: Operation Screens
58
Operate the Pump Remotely
60
Operate the Pump Locally
61
Operate the Pump
65
Stop the Pump
67
Emergency
67
Typical
67
5 Preventive Maintenance
69
Safety
70
Benefits of Preventive Maintenance
71
Training
71
Tools
72
Preventive Maintenance Schedule
73
General
76
Examine and Clean the Equipment
76
Examine the Pump for Leaks or Damage
78
Electrical System
79
Make Sure that the Emergency Stop Operates Correctly
79
Make Sure that the Electrical Interlock Operates Correctly
79
Examine Cords, Plugs, and Cables
80
Hydraulic System
81
Check the Hydraulic Filter
81
Check the Hydraulic Fluid Level
82
Check the Hydraulic Fluid Quality
83
Lubricate the Primary Motor Bearings
87
Low-Pressure Water System
89
Examine the Transport Tubes
89
Clean the Seal Maintenance Indicator Tubes
89
Replace the Seal Maintenance Indicator Tubes
91
Measure the Air Pressure in the Water Accumulator Tank
92
Check the Low-Pressure Water Pressure Gauges
93
Replace the Water Filters
93
Test the Low-Pressure Water TDS Level
95
High-Pressure Water System: Intensifier
97
Prepare to Do Maintenance on the Intensifier
98
Disassemble the Intensifier
99
Assemble the Intensifier
108
High-Pressure Water System: Bleed-Down Valve
122
Remove the Bleed-Down Valve from the Pump
122
Disassemble the Bleed-Down Valve
123
Assemble the Bleed-Down Valve
124
Install the Bleed-Down Valve
125
Start the Pump after Maintenance
126
Operator Interface: Maintenance Screens
127
Primary Maintenance Screen
128
Postmaintenance Start Procedure
132
Prepare for Storage
135
Recycling and End of Product Life
136
6 Parts Lists
137
Tools
138
Maintenance Kits
139
Replacement Parts
143
Electrical System
143
Hydraulic System
144
Low-Pressure Water System
145
High-Pressure Water System
147
Other Parts
148
7 Troubleshooting
149
Safety
150
Normal Status
152
Pump Starting
152
Pump on
152
Alarms
152
Warnings
153
Faults
156
Intensifier Problems
158
Intensifier Control
158
Stroking
158
High-Pressure Water Seal Life Is Short
162
Hydraulic Fluid
162
Temperature
162
Pressure
164
Level
164
Leaks
165
Water
166
Pressure
166
Leaks
168
Seal Maintenance Indicator (SMI)
171
Operator Interface
172
A Warning or a Fault Occurs During the Start Sequence
174
The Pump Makes Noise During Operation
174
Controller Problems
175
Input/Output Status
175
8 Pump Specifications
177
All Hyprecision Pump Models
178
Environmental Conditions
178
Hydraulic Fluid
178
Utilities
178
Hyprecision P-15
180
Hyprecision P-30
181
Hyprecision P-50
182
Hyprecision P-50S
183
Hyprecision P-60S
184
Hyprecision P-75S
185
Orifices
186
Torque Values
187
Fasteners
187
Fittings
188
9 Installation
193
Safety
194
Buyer Responsibilities
196
Requirements
197
Location
197
Temperature
197
Hydraulic Fluid
197
Utilities
198
Receive and Unpack the Equipment
199
Install the Pump
200
Install the External Heat Exchanger (Optional)
200
Install the External Boost Pump (Optional)
202
Install the External Plumbing Package (Optional)
204
Make the Connections to the Utility Panel
205
Add Hydraulic Fluid
207
Connect the Electrical Power
208
Do the First Start
209
Do a Preoperation Inspection
209
Turn on the Utilities
209
Make Sure that the Primary Motor Turns in the Correct Direction
210
Make Sure that the Heat Exchanger Fan Motor Turns in the Correct Direction
212
Turn on the Pump
213
Adjust the External Boost Pump Pressure
213
Measure the Air Pressure in the Water Accumulator Tank
214
Flush the Pump and the High-Pressure Tubing
215
Operator Interface: Adjustment Screens
216
Primary Adjustments Screen
217
Remote Operation
226
Storage
226
10 Technical Drawings
227
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