Hypertherm powermax900 Manuals

Manuals and User Guides for Hypertherm powermax900. We have 4 Hypertherm powermax900 manuals available for free PDF download: Service Manual, Operator's Manual, Installation Manual, Field Service Bulletin

Hypertherm powermax900 Service Manual (107 pages)

Plasma Arc Cutting System

Brand: Hypertherm | Category: Welding System | Size: 2.68 MB

English

6
- Electromagnetic Compatibility
  4
- Warranty
  5
  - Table of Contents
    6
- Safety
  10
Français

16
- Section 1A Sécurité
  16
- Danger Avertissement Précaution
  17
- Identifier Les Consignes de Sécurité
  17
- Le Coupage Peut Provoquer un Incendie Ou Une Explosion
  17
- Suivre Les Instructions de Sécurité
  17
- Le Coupage Peut Produire des Vapeurs Toxiques
  18
- Les Chocs Électriques Peuvent Être Fatals
  18
- L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures
  19
- Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau
  19
- Mise À la Masse Et À la Terre
  19
- Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages
  20
- Pacemakers Et Prothèses Auditives
  20
- Sécurité des Bouteilles de Gaz Comprimé
  20
- Specifications
  
  22
  - Section 2 SPECIFICATIONS
    22
  - Introduction
    23
  - Specifications
    23
  - Specifications
    24
    
    Power Supply
    24
  - Pac125 Torches
    25
    
    PAC125T Hand Torch Assembly
    25
    
    PAC125M Machine Torch Assembly
    25
  - S Mark
    26
  - Setup Specifications
    26
    
    Power Cord Plugs
    26
    
    Power Cords
    26
    
    208/240/480/600V Power Supplies
    26
    
    200/230/400V Power Supplies
    26
    
    Power Requirements
    27
    
    Service Manual
    27
- Section 3 MAINTENANCE
  
  28
  - Introduction
    29
  - Routine Maintenance
    29
    
    Bowl Draining/Filter Element Cleaning
    29
    
    Removal, Cleaning and Replacement of the Cooling Air Filter
    30
  - Controls and Indicators
    31
  - Theory of Operation
    32
    
    General
    32
    
    Functional Description
    33
  - Sequence of Operation
    34
  - Troubleshooting
    35
    
    Test Equipment
    35
    
    Troubleshooting Procedures
    35
    
    Visual Inspection - External
    35
    
    Visual Inspection - Internal
    36
    
    Resistance Checks
    37
    
    Voltage Checks
    45
    
    Power Board Test Points
    49
  - Power Board
    49
  - Control Board
    51
    
    Control Board Leds
    51
  - Pac125T Torch Parts Removal and Replacement
    53
    
    Torch Main Body Removal and Replacement
    53
    
    Torch Switch Removal and Replacement
    54
  - Pac125M Torch Parts Removal and Replacement
    55
    
    Removal
    55
    
    Replacement
    55
  - Quick Disconnect O-Ring Removal and Replacement
    57
- Parts List - 208/240/480V
  
  58
  - Power Supply - 208/240/480V
    59
    
    Front
    59
  - Power Supply - 208/240/480V Front
    59
    
    Top and Right Side
    61
    
    Bottom and Left Side
    63
    
    Rear
    65
    
    Powermax900 Field Upgrade Kits and Optional Parts
    67
  - Power Supplies - 208/240/480V
    67
  - Recommended Spare Parts - Powermax900- 208/240/480V
    68
- Parts List - 200/230/400V
  
  70
  - Power Supply - 200/230/400V
    71
    
    Front
    71
    
    Top and Right Side
    73
    
    Bottom and Left Side
    75
    
    Rear
    77
    
    Powermax900 Field Upgrade Kits and Optional Parts
    79
  - Power Supplies - 200/230/400V
    79
  - Recommended Spare Parts - Powermax900- 200/230/400V
    80
  - Power Supply - 400V Ce
    83
    
    Front
    83
    
    Top and Right Side
    85
    
    Bottom and Left Side
    87
    
    Rear
    89
    
    Powermax900 Field Upgrade Kits and Optional Parts
    91
  - Power Supplies - 400V Ce, 3F, 50 Hz
    91
  - Recommended Spare Parts - Powermax900 400V Ce
    92
- Section 7 PARTS LIST - TORCHES and CONSUMABLES
  
  94
- Section 8 Wiring Diagrams
  
  100
- Appendix A AERATION MANIFOLD for PLASMA CUTTING ALUMINUM
  
  104
  - Introduction
    104
  - Making an Aeration Manifold - Figure
    104
- Appendixa
  
  104
- Appendix B
  
  105
  - Standards Index
    105
- Appendixb
  
  105
- Appendix C
  
  106
  - Machine Interface Specifications
    106
- Appendixc
  
  106

Hypertherm powermax900 Operator's Manual (73 pages)

plasma arc cutting system

Brand: Hypertherm | Category: Welding System | Size: 1.59 MB

Hypertherm powermax900 Installation Manual (21 pages)

Brand: Hypertherm | Category: Welding System | Size: 0.61 MB

Hypertherm powermax900 Field Service Bulletin (5 pages)

Wheel Kit Installation

Brand: Hypertherm | Category: Industrial Equipment | Size: 0.45 MB

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More Hypertherm Manuals

Hypertherm powermax900 Manuals

Hypertherm powermax900 Service Manual (107 pages)

Table of Contents

English

Français

Specifications

Section 3 MAINTENANCE

Parts List - 208/240/480V

Parts List - 200/230/400V

Section 7 PARTS LIST - TORCHES and CONSUMABLES

Section 8 Wiring Diagrams

Appendix A AERATION MANIFOLD for PLASMA CUTTING ALUMINUM

Appendixa

Appendix B

Appendixb

Appendix C

Appendixc

Hypertherm powermax900 Operator's Manual (73 pages)

Table of Contents

English

Français

Specifications

Figure 2-1 Powermax900 Hand Plasma Cutting System

Figure 2-2 Powermax900 Power Supply with Dimensions

Figure 2-3 PAC125T Torch with Dimensions

Figure 2-4 PAC125M Torch with Dimensions

Setup

Figure 3-1 Powermax900 Power Supply Hoisting Setup

Figure 3-2 Rear Panel

Figure 3-3 200V or 208V Configuration

Figure 3-4 230V or 240V Configuration

Figure 3-5 400V or 480V Configuration

Figure 3-6 Power Cord Preparation

Figure 3-6A Power Cord Preparation - CE

Figure 3-7 Single-Phase Power

Figure 3-8 Three-Phase Power Non-CE

Figure 3-9 Three-Phase CE Power

Figure 3-10 Proper Work Clamp Connection

Figure 3-11 Recommended Three-Stage Air Filtration System

Figure 3-12 Rear Panel, Gas Supply Connection to Filter

Figure 3-13 ON/OFF Pendant Connection

Figure 3-14 Aligning the Machine Torch with Square

Figure 3-15 Machine Interface Cable and Signals

Figure 3-17 Machine Interface Board Connections for Arc Voltage

Figure 3-16 Feeding Arc Voltage Cable to Machine Interface Board

Operation

Figure 4-1 Powermax900 Controls and Indicators

Figure 4-2 Powermax900 Operating Indicators and Adjustments

Figure 4-3 Proper Work Clamp Connection

Figure 4-4 PAC125T Torch Safety Trigger Operation

Figure 4-5 Consumables

Figure 4-6 Starting a Cut

Figure 4-7 Cutting a Circle

Figure 4-8 Dragging the Torch

Figure 4-9 Piercing

Figure 4-10 Gouging

Maintenance/Parts

Figure 5-1 Filter Assembly

Figure 5-2 Air Filter Removal

Figure 5-3 Shielded Consumable Configurations

Figure 5-4 Unshielded Consumable Configurations

Figure 5-5 PAC125T Torch Assembly and Leads

Figure 5-6 PAC125M Torch Assembly and Leads

Changing Fuses

Figure A-1 F1 and F2 Fuse Location

Standards Index

Aeration Manifold

Hypertherm powermax900 Installation Manual (21 pages)

Table of Contents

Hypertherm powermax900 Field Service Bulletin (5 pages)

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